Charles Prelini

“ A tunnel, defined as an engineering structure, is an artificial gallery, passage, or roadway beneath the ground, under the bed of a stream, or through a hill or mountain. The art of tunneling has been known to man since very ancient times. A Theban king on ascending the throne began at once to drive the long, narrow passage or tunnel leading to the inner chamber or sepulcher of the rock-cut tomb which was to form his final resting-place. Some of these rock-cut galleries of the ancient Egyptian kings were over 750 ft. ”

“ In the excavation of tunnels it often happens that the disturbance of the equilibrium of the surrounding material by the excavation develops forces of such intensity that the timbering or lining is crushed and the tunnel destroyed. To provide against accidents of this kind in a theoretically perfect manner would require the engineer to have an accurate knowledge of the character, direction and intensity of the forces developed, and this is practically impossible, since all of these factors differ with the nature and structure of the material penetrated. ”

“ When a railway line is to be carried across a range of mountains or hills, the first question which arises is whether it is better to construct a tunnel or to make such a détour as will enable the obstruction to be passed with ordinary surface construction. The answer to this question depends upon the comparative cost of construction and maintenance, and upon the relative commercial and structural advantages and disadvantages of the two methods. In favor of the open road there are its smaller cost and the decreased time required in its construction. ”

“ The time required to excavate a tunnel depends upon the character of the material penetrated and upon the method of work adopted. Tunnels driven through soft ground by hand require about the same time to construct as tunnels driven through hard rock by the aid of machinery. Tunnels can be driven through hard rock at about as great a speed as through soft or fissured rock, chiefly because the work of blasting is more efficient in hard rock, and because no time is required in timbering. ”

“ An especial merit of the single longitudinal trench method of open-cut tunneling is that it permits the construction of the lining in a single piece from the bottom up, thus enabling better workmanship and stronger construction than when the separate parts are built at different times. The great objection to the method when it is used for building subways under city streets is, that it occupies so much room that the street usually has to be closed to regular traffic. ”

“ If, therefore, we draw on the longitudinal profile of the tunnel a line parallel to the plane of the tracks, and 60 ft. above it, this line will cut the surface at the points where the open-cut approaches should cease and the tunnel begin. This is a rule-of-thumb determination at the best, and requires judgment in its use. Should the ground surface, for example, rise only a few feet above the 60 ft. line for any distance, it is obviously better to continue the open cut than to tunnel. ”

“ Soft rocks, as the term implies, are those in which the force of cohesion is less than in hard rocks, and which in consequence offer less resistance to attacks tending to break down their original structure. They are always affected by the atmosphere. Sandstones, laminated clay shales, mica-schists, and all schistose stones, chalk and some volcanic rocks, can be classified in this group. Soft rocks require to be supported by timbering during excavation, and need to be protected by a strong lining to exclude the air, and to support the vertical pressures, and prevent the fall of fragments. ”

“ The general method of directing the excavation in enlarging the profile by referring all points of the profile to the vertical axis is the one usually employed in tunneling, and gives good results. It is considered better in actual practice to have the excavation exceed the profile somewhat than to have it fall short of it, since the voids can be more easily filled in with riprap than the encroaching rock can be excavated during the building of the masonry. In tunnels where strutting is necessary the excavation must be made enough larger than the finished section to provide the space for it. ”

“ The drainage of submarine tunnels during construction is one of the most serious problems with which the engineer has to deal in such works. This arises from the fact that, since the entrances of the tunnel are higher than the other parts, all of the seepage water remains in the tunnel unless pumped out, and from the possibility of encountering faults or permeable strata, which reach to the stream bed and give access to water in greater or less quantities. Generally, therefore, the excavation is conducted in such a manner that the inflowing water is led directly to sumps. ”

“ A light and highly decorated structure, however elegant and well adapted for other purposes, would be very unsuitable in such a situation; it is plainness combined with boldness, and massiveness without heaviness, that in a tunnel entrance constitutes elegance, and, at the same time, is the most economical. ”

“ The energy of the explosion is exerted in all directions in the form of a sphere having its center at the point of explosion, and the waves of energy lose their force as the distance from this central point increases. The energy of the explosion at any point in the sphere of energy is, therefore, inversely proportional to the distance of this point from the center of explosion. In the vicinity of the center of explosion the gases have sufficient power to destroy the force of cohesion and shatter the rock ”

“ Naturally, miners cannot easily work in foul air and, therefore, make very slow progress. It is, therefore, to the interest of the engineer to afford good ventilation, not only because of his duty to care for the safety and health of his men, but also for reasons of economy, so that the men may work with the greatest possible ease, thus assuring the rapid progress of the work. ”

“ Under present conditions, therefore, the engineer is limited either to air or water under compression for the transmission of his power. Steam-power may be employed directly to operate percussion rock drills; but owing to the heat and humidity which it generates in the confined space where the drills work, and because of other reasons, it is seldom employed directly. Electric transmission, which offers so many advantages to the tunnel builder, in most respects is largely excluded from use by the failure which has so far followed all attempts to apply it to the operation of rock drills. ”

“ Ventilation is the result of this difference of pressure, as the tendency of the air toward equilibrium produces continuous drafts. Both these methods have their advantages and disadvantages; but in the presence of hard rock, when explosives are continually required, the vacuum method is considered the best, because the gases attracted to the exhaust pipes are expelled without passing through the whole length of the tunnel, thus avoiding the trouble that a draft of foul air will give to the workmen who are within the tunnel. ”

“ Open-cut tunnels are those driven at such a small depth under the surface that it is more convenient to excavate an open cut, build the tunnel masonry inside it, and then refill the open spaces, than it is to carry on the work entirely underground. In firm soils the usual mode of operation is to excavate first two parallel trenches for the side walls, then remove the core, and build the arch and the invert. In unstable soils, since the invert must be built first, it is usual to open up a single wide trench. ”

“ Natural ventilation in tunnels is improved when the excavation of the heading reaches a shaft, because the interior air can then communicate with the exterior at two points, at different levels. In such cases a force equal to the difference in weight between a column of air in the shaft and a similar one of different density at the entrance of the tunnel, will act upon the mass of air in the tunnel and keep it in movement, thus producing ventilation. ”

“ Power Drills. —When the conditions are such that use can be made of them, it is nearly always preferable to use power drills, on account of their greater speed of penetration and greater economy of work. Power drills are worked by direct steam pressure, or by compressed air generated by steam or water power, and stored in receivers from which it is led to the drills through iron pipes. A great variety of forms of power drills are available for tunnel work in rock, but they can nearly all be grouped in one of two classes: (1) Percussion drills, and (2) Rotary drills. ”

“ During construction, however, special means will have to be provided for removing the water from the excavation, their character depending upon the method of excavation and upon the grades of the tunnel bottom. When the excavation is carried on from the entrances only, unless the tunnel has a descending grade from the center toward each end, the tunnel floor in one heading will be below the level of the entrance, or, in other words, the descending grade will be toward the point where work is going on, while at the opposite entrance the grade will be descending from the work. ”

“ In hard rock tunnels, as a rule, there is no danger of caving in because of heavy pressures, and the whole section is left open for some time before it is lined. The lining may be of concrete masonry, but in many long tunnels, excavated through hard rock, the side walls are lined with rubble masonry and the arch with brick, and, in some instances, even the arch has been lined with rubble masonry. With skilful laborers at hand the rubble masonry lining has proved most efficient and economical, because the rock is utilized as it is excavated without any further operation. ”

“ The longer the plant is to be required, the nearer the construction may economically approach that of a permanent plant. As regards the machinery itself, whose further usefulness is not limited by the duration of any single piece of work, true economy always dictates the purchase of the best quality. Speaking in a general way, a steam-power plant for tunnel work comprises a boiler plant, a plant of air compressors with their receivers, and an electric light dynamo. When hydraulic transmission of power is employed, the air [86] compressors are replaced by high-pressure pumps ”

“ When sand is confined it furnishes a good foundation bed, since it is practically incompressible. To work successfully in quicksand, therefore, it is necessary to drain it and to confine the particles of sand so that they cannot flow away with the water. This observation suggests the mode of procedure adopted in excavating tunnels through quicksand, which is to drain the tunnel section by opening a gallery at its bottom to collect and carry away the water, and to prevent the movement or flowing of the sand by strutting the sides of the excavation with a tight planking. ”

“ For tunnel work the general European practice is to mount power drills upon a carriage moving on tracks in order that they be easily withdrawn during the firing of blasts. Connection is made with the steam or compressed air pipes by means of flexible hose which can easily be attached or detached as the drill advances or when it is moved for repairs or during blasts. Two, four, and sometimes more drills are mounted and work simultaneously on a single carriage. In America it has been found that column mountings have been more successful for tunnel work than any other form. ”

“ Therefore, to avoid tedious and uncertain calculations, the engineer adopts dimensions which experience has proven to be ample under similar conditions in the past. Thus we have all gradations in thickness, from hard-rock tunnels requiring no lining, and tunnels through rocks which simply require a thin shell to protect them from the atmosphere, to soft-ground tunnels where a masonry lining 3 ft. or more in thickness is employed. ”

“ The power-house, the foundations for the machinery, and the general construction and arrangement, should be the least expensive which will satisfy the requirements of economical and safe operation for the time required. It will often be found more economical as a whole to operate the machinery with some loss of economy during the short time that it is in use than to go to much greater expense to secure better economy from the machinery by design and construction, which will be of no further use after the tunnel is completed. ”

“ The differences between the drift and heading methods of excavating tunnels through rock, consist chiefly in the excavations, strutting, and hauling. When the drift method is employed an advanced gallery is opened along the floor of the tunnel before the upper part of the section is removed, and when the heading method is employed the upper part of the section is completely excavated before any part of the section below is excavated. When the drift method of driving is employed polygonal strutting is usually used, and longitudinal strutting is employed with the heading method of driving. ”

“ The third cause of collapse is badly built masonry. Poor masonry may be due to the use of defective stone or brick, to the thinness of the lining, to poor mortar, to weak centers which allow the arch to become distorted during construction, to poor bonding of the stone or bricks, to the premature removal of the centers, to driving some of the roof timbers inside it, etc. ”

“ The material through which the tunnel was driven was chiefly hard granitic gneiss, conglomerate, and mica-schist rock. The excavation was conducted from the entrances and [94] one shaft, the wide heading and single-bench method being employed, with the center-cut system of blasting which was here used for the first time. The tunnel was begun in 1854, and continued by hand until 1866, when the mechanical plant was installed. Most of the particular machines employed have now become obsolete, but as they were the first machines used for rock tunneling in America they deserve mention. ”