Eva March Tappan

“ A workman's steel tools were treasures, and a good jackknife was a valuable article. Railroads were using iron rails. They soon wore out, but at the suggestion to use steel, the presidents of the roads would have exclaimed, "Steel, indeed! We might as well use silver!" Trains needed to be longer and heavier, but iron rails and bridges could not stand the strain. Land in cities was becoming more valuable; higher buildings were needed, but stone was too expensive. Everywhere there was a call for a metal that should be strong and cheap. Iron was plentiful, but steel was dear. ”

“ Even the scoria, or slag from the furnaces, has been found to be good for something, and now it is made into a coarse sort of brick that for certain rough uses is of value. By the way, the shaft of a copper mine, the Red Jacket, has shown itself of use in a manner that no one expected, namely, it helps to prove that the earth turns around. This shaft is the deepest mining shaft in the world, and when you get into the cage, you go down a full mile toward the center of the earth. If you drop any article into the shaft, it always strikes the east side before reaching the bottom. ”

“ A man who goes out in search of a mine is called a "prospector." The best prospector is a man who has learned to keep his eyes open and to recognize the signs of gold and silver and other metals. A faithful friend goes with him, a donkey or mule which carries his bacon and beans, blankets, saucepan, and a few tools, such as a pan, pick, shovel, hammer, and axe. Sometimes the prospector also takes with him a magnifying glass and a little acid to test specimens, but usually he trusts to his eyes alone. ”

“ This is just the way with the iron in our world. Wherever you see a bank of red sand or red clay or a little brook which leaves a red mark on the ground as it flows, there is iron. Iron is in most soils, in red bricks, in garnets, in ripening apples, and even in your own blood. It forms one twentieth part of the [Pg 58] crust of the earth. Iron dissolves in water if you give it time enough. If you leave a steel tool out of doors on a wet night, it will rust; that is, some of the iron will unite with the oxygen of the water. ”

“ A gold mine now consists of a shaft or pit dug several hundred feet down into the rock, with levels or galleries running off from it and with big openings like rooms made where the rock was dug out. The roofs of the rooms are supported by great timbers. To break away the rock, the miner makes a hole with a rock drill worked by electricity or compressed air, puts powder or dynamite into the hole and explodes it. The broken rock is then raised to the surface and crushed in a "stamping mill." Here the ore is fed into a great steel box called a "mortar." ”

“ Mining coal is dangerous work. Any blow of the pickaxe may break into a vein of water which will burst out and flood the mine. The wooden props which support the roof may break, or the pillars of coal may not be large enough; and the roof may fall in and crush the workers. There are always poisonous gases. The coal, as has been said before, was made under water, and therefore the gas which was formed in the decaying leaves and wood could not escape. It is always bubbling out from the coal, and at any moment a pickaxe may break into a hole that is full of it. ”

“ III HOUSES OF SAND
If you wanted to build a house, of what should you build it? In a new country, people generally use wood; but after a time wood grows expensive. Moreover, wood catches fire easily; therefore, as a country becomes more thickly settled and people live close together in cities, stone and brick are used. Large cities do not allow the building of wooden houses within a certain distance from the center, and sometimes even the use of wooden shingles is forbidden. Of late years large numbers of "concrete" or "cement" houses have been built. ”

“ Look on the automobiles and fire engines for a fine display of brass, polished and shining. In the house you will find brass bedsteads, curtain rods, faucets, pipes, drawerpulls, candlesticks, gas and electric fixtures, lamps, the works of clocks and watches, and scores of other things. You will not have any idea how many they are till you begin to count.
Copper mixed with tin forms bronze. Go into a hardware store and look at the samples of bronze outside of each drawer, and you will be surprised that there are so many. Bronze does not change even when in the open air for ages. ”

“ Great quantities of silver are used for making jewelry and for tableware. The one objection to its use is that silver likes to unite with sulphur, and thus the silver easily becomes black. There is sulphur in the yolk of an egg and that is why the spoon with which it has been eaten turns black. Even if silverware is not used, it tarnishes, especially in towns, because there is so much sulphureted hydrogen in the air. In perfectly pure air, it would not tarnish. Silver is harder than gold, but not hard enough to be used without some alloy, usually copper. ”

“ The "ship" part of this machine is an immense flat scow. Stretching out from one end is something which looks like a moving ladder. This is the support of an endless chain of buckets, each of which can bite into the gravel and take a mouthful of five or six hundred pounds. They drop this gravel into a big drum which is continually revolving. Water flows through the drum, and washes out the sand and bits of gold over large tables, where by means of riffles and quicksilver the gold is captured. ”

“ About one thirtieth of the ocean water is salt, and if the water is evaporated, the salt can be collected without difficulty. France makes a great deal of salt in this way. When a man goes into the manufacture, or rather, the collecting of salt, he first of all buys or rents a piece of land,—perhaps several acres of it,—that lies just above high water, and makes it as level as possible. Unless it is very firm land, he covers it with clay, so that the water will not soak through it. ”

“ Sometimes spongy lumps of gold are found; but as a general thing gold comes from the little specks scattered through veins in rock, and much work has to be done before it can be made into coins or jewelry. It is too soft for such uses unless some alloy, usually copper or silver, is mixed with it to make it harder. Sometimes it is desirable to know how much alloy has been added. The jeweler then makes a line with the article on a peculiar kind of black stone called a "touchstone," and by the color of the golden mark he can tell fairly well how nearly pure the article is. ”

“ If you should make an oven and put into it a mixture of wood and roasted copper, that would be a smelting furnace. Set the wood on fire, pump in air to make the flame hot, and if your furnace could be made hot enough,—that is, 2300° F., or about eleven times as hot as boiling water,—you could smelt copper. Of course the furnace of a real smelting factory will hold tons and tons of copper ore and has all sorts of improvements, but after all it is in principle only an oven with wood and ore and draft. ”

“ They wander over the hills and down into the canyons. If a rock is stained red, the prospector examines it to see whether it contains iron; if it is green, he looks for copper. In the canyons and along the creeks he often tests the gravel for traces of some valuable metal. If he finds any of these traces along the stream, he follows them on the bank until they stop; then he carefully examines the bank of the stream or the nearest hillside. If he continues to find bits of metal, they will lead him to a vein of ore, from which they have been broken by the wind, rain, and frost. ”

“ And yet the clay, even for bricks, must be of the right kind. If it contains too much silica (sand) , the brick will not mould well; if too much alumina it will be weak; if too much iron, it will lose its shape in burning; if too much lime, it will be flesh-colored when it is burned.
If you want to find out whether a building-brick is of good quality, there are some tests that a boy or girl can apply as well as any one. ”

“ Aluminum is now made from a mineral called "bauxite," found chiefly in Georgia, Alabama, and Arkansas. Mining it is much more agreeable than coal mining, for the work is done aboveground. The bauxite is in beds or strata which often cover the hills like a blanket. First of all, the mine is "stripped,"—that is, the soil which covers the ore is removed,—and then the mining is done in great steps eight or ten feet high, if a hill is to be worked. There is some variety in mining bauxite, for it occurs in three forms. ”

“ In other places the coal was so near the surface that it could be quarried under the open sky, just as granite is quarried. Generally, however, if you wish to visit a coal mine, you go to a shaft, a square, black well sometimes deeper than the height of three or four ordinary church steeples. You get into the "cage," a great steel box, and are lowered down, down, down. At last the cage stops and you are at the bottom of the mine. The miners' faces, hands, overalls, are all black with coal dust. ”

“ So it is that by hard work and much danger we get coal for burning. Now, coal is dirty and heavy. A coal fire is hard to kindle and hard to put out, and the ashes are decidedly disagreeable to handle. And after all, we do not really burn the coal itself, but only the gas from it which results from the union of carbon and oxygen. In some places natural gas, as it is called, which comes directly from some storehouse in the ground, is used in stoves and furnaces and fireplaces for both heating and cooking ”

“ The slag is so much lighter than iron that when the ore is melted the slag floats on top just as oil floats on water, and can be drained out of the furnace through a higher opening than that through which the iron flows. The slag tap is open most of the time, but the iron tap is opened only once in about six hours. It is a magnificent sight when a furnace is "tapped" and the stream of iron drawn off. ”

“ As you walk along on top of them, you can smell a faint violet perfume from the salt. Thatch is put over the cones to protect them from the rain, and there they stand till some of the impurities drain away. This salt is not perfectly white, [Pg 98] because the workmen cannot help scraping up a little of the gray or reddish clay with it. Most of it is sold as it is, nevertheless, for many people have an absurd notion that the darker it is the purer it is. For those who wish to buy white salt it is sent to a refinery to be washed with pure water, then boiled down and dried. ”

“ At the bottom of the grainers are steam pipes, and these make the brine so hot that before long little crystals of salt are seen floating on the surface of the water. Crystals form much better if the water is perfectly smooth, and to bring this about a very little oil is poured into the grainer. It spreads over the surface in the thinnest film that can be imagined. The water evaporates, and the tiny crystals grow, one joining to another as they do in rock candy. ”

“ If all the iron that is in use should suddenly disappear, did you ever think what would happen? Houses, churches, skyscrapers, and bridges would fall to the ground. Railroad trains, automobiles, and carriages would become heaps of rubbish. ”

“ A well-made concrete is not affected by fire. It will not burn, and it will not carry heat to make other things burn. For a concrete house no paint is needed and less fuel will be required to keep it warm. If the floors are made with even a very little slant, "house-cleaning" consists of removing the furniture and turning on the hose. Water-tank, sink, washtubs, and bathtubs can be cast in concrete and given a smooth finish. Wooden floors can be laid over the concrete, or a border of wood can be put around each room for tacking down carpets or rugs. ”

“ There is only a hole in the ground, where mining is carried on in much the same manner as in other kinds of mines. The shaft is sunk and lined with timbers to keep the dirt from falling in, just as in other mines. In working salt mines, however, water is almost as bad as earth, and therefore a layer of clay is put between the timbers and the earth. There are the usual galleries and pillars, with roof and floor of salt. The workmen try to get the salt out in lumps or blocks as far as possible, and so they bore in drill holes and then blast with dynamite or powder. ”

“ When a piece of jewelry looks like gold, but is sold at too low a price to be "real," it may be aluminum bronze, very pretty at first, but before long its luster will vanish. Aluminum bronze is not good for jewelry, but it is good for many uses, especially for bearings in machinery. Aluminum mixed with even a very little silver has the color and brightness of silver. The most common alloys with aluminum are zinc, copper, and manganese, but in such small quantities that they do not change its appearance. ”

“ Now, a mine may be wonderfully rich in metal, but if working it costs too much, then another mine with less metal but more easily worked will pay better. So it is with these great masses of copper. They are interesting to study and they look well in museums, but they do not pay so well as the "stamp" copper which is found in humble little bits in the gangue, or the rock of the vein, and has to be pounded in a stamp mill. ”

“ The moral of that is to keep your cement in a dry place.
The second substance needed in concrete is broken stone or gravel. Of course a hard rock must be selected, such as granite or trap rock. Limestone calcines in a heat exceeding 1000° F., and therefore it cannot be used in fireproof construction. Soft rock, like slate or shale or soft sandstone, will not answer because it is not strong enough. Gravel is always hard. If you look at a cut in a gravel bank, you will usually see strata of sand and then strata of rounded pebbles of different sizes. The sand was once an ancient sea beach ”