Ironsides

“ Looked underneath the forge — at the edge of the bellows.
Already the production (F. birth) of iron had taken place, the
Genus steel had appeared.
(c.)
The genesis of steel is known, the origin of iron is guessed.
Water is the eldest of the brothers, iron the youngest.
Paltry fire the middle one.
Water is the outcome of a mountain, fire's genesis is from the sky,
Iron's origin from iron-ore (F. rust) .
Fire became violent, worked itself into a fury.
Evil fire burnt much land, much land, much swamp,
Burnt sandy fields run wild, burnt sandy heaths. ”

“ While I write, iron is doubtless flowing from blast furnaces in England, Wales, and Scotland; while I write, ingots of white-hot Bessemer steel are being dealt with under the steam-hammer or in the rolling-mills; while I write, horse-shoes are being forged, and, at each moment, in one way or another, pieces of iron of every temperature could be found, from those which are as cold as the iron apparatus used by Sir James Dewar in his experiments in the liquefaction of air, up to the glittering melted steel which is poured from the tilted converter. ”

“ The forest is gone, and only represented now by patches of copsewood saved for cutting down every ten years or so for poles; but the iron lies there still in great veins or beds, though it is no longer dug out, the iron of to-day being found and smelted north and west, where coal-pits are handy; and the ironmasters of Sussex, whose culverins and big guns were famous all the world round, have given place to farmers and hop-growers, where grimy men used to tend the glowing metal and send it running into form and mould. ”

“ Billy looked at him questioningly.
“That was rather technical, wasn’t it, Billy? You see, I was talking to a technical man. Just between you and me, meteoric iron comes down from the sky, from what we call shooting stars. Sometimes large pieces are found. I suppose that much of it falls into the sea. It is the purest iron that has ever been found.”
“What about magnetic iron?” asked Dr. Crandon. “Where does that come from?”
“At the present time,” answered Mr. Prescott, “most of it comes from Sweden and Norway. It makes the best kind of steel. ”

“ Thomas Murphy the timekeeper.”
“Exactly,” said Uncle John.
“Mr. Murphy,” Billy went on, “says that iron moves the world.”
“I should say,” said Uncle John, deliberately, “that power generally has to be put into an iron harness before anything can move; but Mr. Murphy evidently knows what he is talking about.”
“He says,” continued Billy, “that iron mills are very important places; and that, for his part, he’s glad that he works in an iron mill.”
“That’s the way every man ought to feel about his work,” said Uncle John; “all the work in the world has to be done by somebody.” ”

“ Upon a close examination of the specimen that I had brought away with me in my bag, home to the Hermitage, and by consultation with my book, I felt convinced that I had discovered what is called magnetic iron; that is, iron ore that is most universally dispersed over the earth. The action of the compass added to this belief, and the limestone formation was exactly fitted to this kind of ore, which is the same as is generally called the Swedish iron ore, one of the best-known irons in the world. ”

“ Crandon, “from fishing ore with tongs.”
“We’ve moved along a great way since that time,” said John Bradford, “and most of our progress has been due to iron.”
“Giants don’t do all the work even now,” said Mr. Prescott. “They make short work of iron mountains and surface deposits, but most of them are too large to work underground; though we mustn’t forget that Giant Electricity works down there with the men.
“Giant Gravity helps too, for, when they work below the deposit, he caves the ore down. ”

“ A description of iron mines will easily follow, and the children will delight to hear of the great shafts sunk deep in the earth, of the baskets in which the miners travel up and down, of the darkness underground where they toil all day with pick and shovel, of the safety lamps they carry in their caps, of the mules that drag the loads of iron ore to and fro, and—startling fact, at which round eyes are invariably opened—that some of these mules have their stables down in the ground below, and never come up where the sun shines and the flowers bloom. ”

“ Some kinds are broken up to be used as foundation for roads; others are granulated by being run into water, and so made into cement. Over in Germany, where the ores are rich in phosphorus, they grind up the linings of the furnace to make phosphatic fertilizers for the farmers.”
“Then,” said Dr. Crandon, “the making of iron involves the use of chemistry, doesn’t it?”
“It certainly does,” answered Mr. Prescott; “from the chemical composition of ores to the finished product. We are learning a great deal just now from the chemists about steel alloys. ”

“ Prescott, “just remember three things: fuel, blast, and hammer—power, of course, behind the hammer. It’s the different variations that men have been making on those three things that have brought iron where it is to-day.
“Iron ore has so many things besides iron in it that the problem has always been how to get the impurities out.
“The old blacksmiths used to put it in the fire and hammer it; put it back in the fire and hammer again, until they worked most of the other things out. They made what is called forge iron. ”

“ If enemies stand around in groups, they make the iron easy to break.
“When we want steel for chisels, for example, we invite Tungsten to come in; when we want certain parts for automobiles we call in some Vanadium pygmies.”
“So,” said Mr. Prescott, “while we need the giants to make the pig iron, the real value of the iron and steel depends on the pygmies.”
“That’s about the size of it,” said Mr. Farnsworth.
“Anything the trouble with you, young chap?” asked Dr. Crandon. “You haven’t spoken for ten minutes. Feel bad anywhere?”
“No,” answered Billy. ”

“ Then we can have that talk about iron.”
Much as he wanted to be with Uncle John, Billy really was anxious to hear what Thomas Murphy had to say about iron. So he answered:
“I think, Mr. Murphy, that that would be a good plan.”
When Billy came back, Thomas Murphy, eager of his opportunity, was putting the cover on his own pail.
Then, sitting up straight in his chair, and swelling with oratorical pride, he began:
“William, I told you that iron is a large subject. The more a man thinks about it, the larger it gets.
“Here,” he said, waving his left hand, “is our mill. What do we make? ”

“ Crandon.
“He roars!” added John Bradford.
“And,” said Mr. Prescott, “even if he could be moved, he’s rather too valuable for a circus manager to buy, for he cost a million dollars. I really think he’s the most fearful thing ever made by man. The Germans, though, did a great thing for iron when they evolved the blast furnace.”
“Makes our cupola,” said John Bradford, as they stopped before the tall iron stack, “look very small.”
“Ours,” said Mr. Prescott, “is only a dwarf, but he does something like the same work; only here they put in iron ore instead of pig iron. Blast furnaces make pig iron.” ”

“ So soon as it is thought probable that the iron has melted, a small portion of the clay of the tap-hole may be removed with an iron bar, when, if in a sufficiently fluxed condition, the iron will run freely out into long shallow pits dug to receive it. The iron thus procured is called bloom, and has to be heated in pieces in the forge fire, and thoroughly roasted and thumped about until it is soft and tough enough for general use. ”

“ And in the Forest of Dean and thereabouts, and as high as Worcester, there are great and infinite quantities of these cinders, some in vast mounts above ground, some underground, which will supply the iron works some hundreds of years, and these cinders are they which make the prime and best iron, and with much less charcoal than doth the ironstone. ”

“ It has been repeatedly shown above that iron not excited by a stone turns north and south; further that it has verticity, that is, special and peculiar polar distinctions, just as a loadstone, or iron which has been rubbed upon a loadstone. This indeed seemed to us at first wonderful and incredible; the metal of iron from the mine is smelted in the furnace; it runs out of the furnace, and hardens into a great mass; this mass is divided in great worksteads, and is drawn into iron bars, from which smiths again construct many instruments and necessary pieces of iron-work. ”

“ It is so hard and durable that, in order to account for a tool of such perfection, some simple-minded wood-cutter made up the story that has been repeated ever since, the childish story of the ironweed. Need I tell you that there is nothing in the world that by its mere touch can give to objects the hardness of iron or steel? ”

“ Prescott. “Heat expands iron. If we didn’t keep it cool, the screw wouldn’t be the right size when it is done.
“Cold naturally works the other way. Ever hear about the iron bridge where the parts wouldn’t quite come together, so they put ice on to do the job?” he asked, but he kept right on, without waiting for Billy to answer.
Billy saw other machines boring holes and rounding corners. It seemed as if iron could cut iron into any shape that anybody wanted. ”

“ But the disfavour in which iron is held by the gods and their ministers has another side. Their antipathy to the metal furnishes men with a weapon which may be turned against the spirits when occasion serves. As their dislike of iron is supposed to be so great that they will not approach persons and things protected by the obnoxious metal, iron may obviously be employed as a charm for banning ghosts and other dangerous spirits. And often it is so used. Thus in the Highlands of Scotland the great safeguard against the elfin race is iron, or, better yet, steel. ”

“ Pig-iron contains silicon, sulphur and phosphorus, and these impurities make it brittle so that a cast iron teakettle will break at a blow, like a china cup. Armor of this kind would have been no good for our iron-clad ancestors. When a knight in iron clothes tried to whip a leather-clad peasant, the peasant could have cracked him with a stone and his clothes would have fallen off like plaster from the ceiling. So those early iron workers learned to puddle forge iron and make it into wrought iron which is tough and leathery and can not be broken by a blow. ”

“ This iron we term wrought, and its attraction by the loadstone is manifest to all. But we, by more carefully trying everything, have found out that iron merely, by itself alone, not excited by any loadstone, not charged by any alien forces, attracts other iron; though it does not so eagerly snatch and suddenly pluck at it as would a fairly strong loadstone ”

“ But if the loadstone draws the dust to itself quickly and readily, we conjecture that the iron ore is rich; if slowly, poor; if it seems altogether to reject it, there is very little iron in it or none at all. In like manner iron dust can be separated from another metal. ”

“ The oxide of iron is most abundant on the edges of the cavities, where alone it affords a metallic fracture. In these formations, as well as in many true sedimentary deposits, it is evident that iron tends to become aggregated, either in the form of a shell, or of a network. The origin of these superficial beds, though sufficiently obscure, seems to be due to alluvial action on detritus abounding with iron. ”

“ Prescott,” said Billy, “explained to me about steel, and about forges.”
“When this country was first settled,” said Uncle John, “men had little forges to make iron, just as their wives had spinning wheels to make wool for clothes.
“When they began to make nails—they couldn’t build houses without nails—there was a forge in almost every chimney corner. Children, as well as grown people, used to make nails and tacks in the long winter evenings. People then took nails to the store to pay for things, as in the country they now take eggs.
“That old forge iron was never very pure. ”

“ In the next room he stopped again.
“Different kinds of iron,” he said. “Some much harder than others, like tool steel. Iron cuts iron. That’s a planing machine: automatic plane cuts any thickness.”
Billy stopped beside the mighty planer, moving over the large casting as easily as if the iron had been wood and the fierce chisel only a carpenter’s plane.
They went on a little further, then Mr. Prescott turned suddenly. “William,” he asked, “how long is an inch?” ”

“ Iron and its uses historically described should form no unimportant part to the history of the Ironmongers’ Company, but as it is not our intention now to give the thousand-and-one notes which would form a most interesting and valuable compendium to the general account of the City Guild, it is sufficient for us if we so condense our large store of material and give such an epitome as will assist the reader to comprehend the origin of the trade of which the company bears the name.
A well-known writer justly observes that no one should fail to consider the origin, history, and value of iron ”

“ But iron will not take a point, an edge of steel is not produced.
{The iron does not harden, the iron edge is not durable.
v. Iron does not take an edge without being dipt in water.
Smith Ilmarinen accordingly keeps pondering in his mind
What could be procured, what could be brought
To form a toughening-fluid [4] for steel—a hardening-water for
iron.
He prepared a little ashes, he dissolved some lye,
Tried it with his tongue, tasted it with intelligence,
Expressed himself in words: "These are not food for me
As toughening-fluid for steel, as a substance for preparing iron." ”