Richard Threlfall

“ Burnishing is rather an art, but when well done gives a harder and more brilliant (because smoother) surface than the scratch brush. On the whole, steel burnishers are the most convenient if in constant use.
If the burnishing tools have to lie about, steel is apt to rust, unless carefully protected by being plunged in quicklime or thickly smeared with vaseline, and the least speck of rust is fatal to a burnisher. In any case the steel requires to be occasionally repolished by rouge and water on a bit of cloth or felt. ”

“ It is true that in a well-appointed laboratory, where apparatus is collected together in greater or less profusion, the appeal is often very indirect, and to a student carrying out a set experiment with apparatus provided to his hand, the temptation to ignore the mechanical basis of his work is often irresistible. ”

“ The mat surface of silver obtained by electrolysis of the cyanide is very beautiful — one of the most beautiful things in nature — shining with incomparable crystalline whiteness. So delicate is it, however, for so great is the surface it exposes, that it is generally rapidly deteriorated by exposure to the air. ”

“ Lamp-manufacturers and others have long since learned that when glass is in question not only are fused joints made as easily as others, but that they afford the only reliable form of joint. An experimenter who uses flint glass, has a little experience, an oxygas blow-pipe and a blowing apparatus, will prefer to make his joints in this way, simply from the ease with which it may be done. When it comes to making a tight joint between glass and other substances the problem is by no means so easy. ”

“ When the time comes to alter the grade of emery, a fresh lot of newspapers should be put down, and tools, lens, and pedestal well washed and brushed by the nail-brush. The surfaces should be wiped dry by a fresh piece of rag, and examined for scratches and also for uniformity of appearance; a good opinion can be formed as to the fit of the surfaces by noting whether — and if so, to what degree — they differ in appearance from point to point when held so that the light falls on them obliquely. ”

“ I do not think that a man can become an accomplished glass-blower from book instructions merely — at all events, not without much unnecessary labour, — but he can learn to do a number of simple things which will make an enormous difference to him both as regards the progress of his work and the state of his pocket. ”

“ Of course, if the fineness of grain of the surface is of importance, appropriate sizes of emery must be employed. The iron may be replaced by a bit of glass cut with transverse grooves to allow the emery to distribute itself, or even by a bit of glass without such grooves, provided it does not measure more than one or two inches each way. If great speed is an object rather than the fineness of the surface, use a bit of lead and coarse emery, say any that will pass a sieve with fifty threads to the inch. ”

“ The construction of this blow-pipe is so simple, that in case any one wishes to use a brush flame, he can easily produce one simply by changing his air jets to bits of the same size (say one-eighth to one-sixteenth of an inch) tubing, cut off clean. To insure success, the ends of the tubes must be absolutely plane and regular; the slightest inequality makes all the difference in the action of the instrument. If a jet is found to be defective, cut it down a little and try again; a clean-cut end is better than one which has been ground flat on a stone. ”

“ Such a joint is very strong and wholly satisfactory, much better than a soldered joint. If the work is not carried out successfully so that a considerable drop of copper-platinum alloy accumulates, cut it off and start again. The essence of success is speed, so that the copper does not get "burned." If any considerable quantity of alloy is formed it dissolves the copper, and weakens it, so that we have first the platinum wire, then a bead of alloy, and then a copper wire fused into the bead, but so thin just outside the latter that the joint has no mechanical strength. ”

“ When a purchase is to be made, it is as well for the student to take a bit of glass and a foot-rule with him, and to test the diamond before it is taken away. When a good diamond has been procured, begin by taking cuts on bits of clean window glass until the proper angle at which to hold the tool is ascertained. Never try to cut over a scratch, if you value your diamond, and never press hard on the glass; a good cut is accompanied by an unmistakable ringing sound quite different from the sound made when the diamond is only scratching. ”

“ There seems to be some inexplicable kink in the human mind which renders it callous to repeated proofs of the necessity for cleaning surfaces which it is intended to solder. The slightest trace of albuminous or gelatinous matter or shellac will prevent solder adhering to most metals and the same remark applies in a measure to the presence of oxides, although these may be removed by chloride of zinc or prevented from forming by resin or tallow. A touch with an ordinarily dirty hand — I refer to a solderer's hand — will often soil work sufficiently to make the adherence of solder difficult. ”

“ Enough has now been said to enable any one to prepare rough convex or concave grinding tools of iron or lead, and of the same diameter as the glass to be ground.
The general effect of the process of roughing the rotating lens surface is to alter the radius of curvature of both tool and glass; hence it is necessary to have for each grinding tool another to fit it, and enable it to be kept (by working the two together) at a constant figure. After a little practice it will be found possible to bring the glass exactly up to the required curvature as tested by template or spherometer. ”

“ The second third of the art of the glass-blower consists in being able to move both hands about, rotating a tube with each thumb and finger, and keeping the distance between the hands, and also the speed of rotation, constant. Nothing but long practice can give this facility, but it is essential that it be acquired to some extent, or no progress can be made. Some people acquire a moderate proficiency very quickly, others, of whom the writer is one, only become reasonably proficient by months, or even years, of practice. ”

“ It often happens that after using all four blow-pipes at once it is necessary to have recourse to one blow-pipe only, and to do this conveniently and quickly is rather an object. Now, in my arrangement I have to turn off both the gas and air from the farther system, and then put in a bit of asbestos board to prevent the nozzles being damaged by the flame or flames kept alight. As I said before, when some experience is gained, glassblowing, becomes a very simple art, and work can be done under circumstances so disadvantageous that they would entirely frustrate the efforts of a beginner. ”

“ There is a difference of opinion as to the relative merits of chloride of zinc and of resin as a flux in soldering copper. Thus the standing German practice is, or was, to employ the former flux in every case for soldering electric light wires, while in England the custom used to be to specify that soldering should be done by resin, and this custom may still prevail; it lingers in Australia at all events. ”

“ There are three methods generally in use for drawing quartz fibres, all depending on the fact that quartz when fused is so viscous that it may be drawn into threads of great length, without these threads breaking up into drops, or indeed without their showing any sign of doing so. The surface tension of the melted quartz must, however, be very considerable, as may be seen by examining the shape of a drop of the molten material, and this suffices to impress a rigidly cylindrical form upon the thread, the great viscosity apparently damping down all oscillation. ”

“ For the ordinary optician a dark room and a soda flame afford all requisite information; and if a person succeeds in making three glass discs, say 6 inches in diameter, so flat that, when superposed in any manner, the interference fringes are parallel and equidistant, even to the roughest observation, he has nothing to learn from any book ever written on glass polishing. Lord Rayleigh has also shown how to use the free clean surface of water as a natural test plate. ”

“ It is perhaps more important to keep turning the glass during bulb-blowing than in any other operation, and this both when the glass is in the flame and while the bulb is being blown. It is also very important to avoid draughts. In general, a bulb is best blown with the tube in a nearly horizontal position, but sloping slightly upwards from the mouth. If it be noticed that a bulb tends to blow out more at one side than another, let the side of greatest protuberance be turned down, so that it is at the lowest point, reduce the pressure for an instant, and then blow again. ”

“ No attempt has been made at showing how work can be done without tools. Though, no doubt, a great deal can be done with inferior appliances where great economy of money and none of time is an object, the writer has long felt very strongly that English physical laboratory practice has gone too far in the direction of starving the workshop, and he does not wish, even indirectly, 'to give any countenance to such a mistaken policy. Physical research is too difficult in itself, and students' time is too valuable, for it to be remunerative to work with insufficient appliances. ”

“ The bulb when finished may be lightly tapped on the table, when, if there is any weak place owing to inequality of thickness, the bulb will break, and the operation may be started afresh. "A good bulb is round, set truly on the tube, and free from lumps of thick glass or places of excessive thinness." When the amateur has succeeded in blowing a bulb two inches in diameter on the end of a strong bit of thermometer tube — say for an air thermometer — he may well seek the congratulations of his friends. ”

“ There is one peculiarity about fused quartz which renders its manipulation easier than that of glass — it is impossible to break fused quartz, however suddenly it be thrust into the blow-pipe flame. A rod having a diameter of three-sixteenths of an inch — and perhaps much more — may be brought right up to the tip of the inner cone of the oxy-gas flame and held there-till one side fuses, the other being comparatively cool, without the slightest fear of precipitating a smash. In seven years' experience I have never seen a bit of once fused quartz broken by sudden heating ”

“ The "figuring" and polishing may be done by hand just like the grinding. There are machines, however, which can be made to execute the proper motions, and a polisher is set in such a machine, and the mechanical work done is by no means inconsiderable. In fact for surfaces above six inches in diameter few people are strong enough to work a polisher by hand owing to the intense adhesion between it and the exactly fitting glass surface.
Such is a general outline of the processes required to produce a lens or mirror. ”

“ It does not matter much whether the ring remains a mere flattened bulb, or whether it is a solid ring, but it must be one or the other. Some judgment must be exercised in preparing the ring. In general, the beginner will collect too much glass in the ring, and consequently the joint, when made, will either be thick and liable to crack easily, or it will be blown out into an erratic shape in endeavours to reduce this thickness. Accordingly, the operator will, if necessary, thin the tube B by drawing slightly, if he considers it desirable, before the little enlargement is blown out. ”

“ The operation of polishing is similar to that of grinding. A reasonable time for polishing a glass surface is twenty hours; if more time is required it is a sign that the fine grinding has not been carried far enough. The progress of the operation may be best watched by looking at the surface — not through it. For this purpose a good light is requisite. When the lens is dismounted it may be examined by a beam of sunlight in a dark room, under which circumstances the faintest signs of grayness are easily discernible. ”

“ Turned work in ebonite, if well done, requires no sand-papering, but may be sufficiently polished by a handful of its own shavings and a little vaseline. The advantage of using a polished ebonite surface is that such a surface deteriorates more slowly under the influence of light and air than a surface left rough from the tool. If very highly polished surfaces are required, the ebonite after tooling is worked with fine pumice dust and water, applied on felt, or where possible by means of a felt buff on the lathe, and finally polished with rouge and water, applied on felt or cloth. ”