Ford Motor Company

“ The heat generated by the constant explosions in the engine would soon overheat and ruin the engine, were it not cooled by some artificial means. The Ford engine is cooled by the circulation of water in jackets around the cylinders. The heat is extracted from the water by its passing through the thin metal tubing of the radiator—to which are attached scientifically worked out fins, which assist in the rapid radiation of the heat. The fan, just back of the radiator, sucks the air around the tubing—around which the air is also driven by the forward movement of the car. ”

“ The exhaust as it comes from the engine through the exhaust pipe would create a constant and distracting noise were it not for the muffler. From the comparatively small pipe, the exhaust is liberated into the larger chambers of the muffler, where the force of the exhaust is lessened by expansion and discharged out of the muffler with practically no noise. The Ford muffler construction is such that there is very little back pressure of the escaping gases, consequently there is nothing to be gained by putting a cut-out in the exhaust pipe between the engine and the muffler. ”

“ The usual method of regulating the carburetor is to start the motor, advancing the throttle lever to about the sixth notch, with the spark retarded to about the fourth notch. The flow of gasoline should now be cut off by screwing the needle valve down to the right until the engine begins to misfire, then gradually increase the gasoline feed by opening the needle valve until the motor picks up and reaches its highest spied and no trace of black smoke comes from the exhaust. ”

“ If in spinning a front wheel a sharp click occurs now and then and the wheel is momentarily checked, it is probable that there is a chipped or split ball in the bearing which should be removed, otherwise it may necessitate the removal of the entire bearing. A wheel in perfect adjustment should, after spinning, come to rest with the tire valve directly below the hub. Undue wear of the hub bearings is usually caused by lack of lubrication and excessive friction, due to the adjusting cone being screwed up too tight. ”

“ The speed of the car may be temporarily slackened in driving through crowded traffic, turning corners, etc., by "slipping the clutch." i. e., pressing the clutch pedal forward into neutral.
The Ford is the simplest of all cars. Most of the ordinary adjustments an owner will soon learn to make for himself. But we must strongly recommend that when it becomes necessary to employ the services of a mechanic, the car be taken to a Ford mechanic—one of our own representatives who thoroughly understands the car—and who will have no motive for running up useless repair bills. ”

“ Do not remove foot from the clutch pedal without first pulling the hand lever back to neutral position, or the engine will stall. To stop the motor, open the throttle a trifle to accelerate the motor and then throw off the switch. The engine will then stop with the cylinders full of explosive gas which will naturally facilitate starting.
Endeavor to so familiarize yourself with the operation of the car that to disengage the clutch and apply the brake becomes practically automatic—the natural thing to do in case of emergency
It must be brought to a dead stop. ”

“ The Ford magneto is made of permanent magnets and there is very little likelihood of their ever losing their strength, unless acted upon by some outside force. For instance, the attachment of a storage battery to the magneto terminal will demagnetize the magnets. If anything like this happens, it is not advisable to try to recharge them, but rather install a complete set of new magnets. The new magnets will be sent from the nearest agent or branch house, and will be placed on a board in identically the same manner as they should be when installed on the flywheel. ”

“ Gasoline when mixed with air and compressed is highly explosive. An explosion in a violent expansion caused by instantaneous combustion of confined gases. In the gasoline engine the mixture is drawn into a cylinder, where it is compressed by an advancing piston and then exploded by an electric spark, which sends the piston downward, and through the connecting rod imparts a rotary motion to the crankshaft. (See Cut No. 2.)
On the downward stroke the suction of the piston draws the fresh gas from the carburetor, through the inlet pipe and valve, into the cylinder. ”

“ There is nothing to be gained by experimenting with different makes of plugs. The make of plugs with which Ford engines are equipped when they leave the factory are best adapted to the requirements of our motor, notwithstanding the opinion of various garage men to the contrary. All wire connections to spark plugs, coil box and commutator should, of course, at all times be kept in perfect contact. ”

“ It is important that the car should not be run under its own power unless the water circulating system has been filled. Pour in the water until you are sure that both radiator and cylinder water jackets are full. The water will run out of the overflow pipe onto the ground when the entire water system has been properly filled. During the first few days that a new car is being driven it is a good plan to examine the radiator frequently and see that it is kept properly filled. ”

“ Remember that the engine develops the greatest efficiency when the water is heated nearly to the boiling point. But if there is persistent overheating when the motor is working under ordinary conditions—find the cause of the trouble and remedy it. The chances are that the difficulty lies in improper driving or carbonized cylinders. Perhaps twisting the fan blades at a greater angle to produce more suction may bring desired results. By reference to the proper division of this book each of the causes which contribute to an overheated radiator is treated and remedies suggested. ”

“ They seldom get out of order—but they do get dirty, as a result of carbon collecting on the valve seats. These carbon deposits by preventing proper closing of the valves, permit the gases under compression to escape, resulting in loss of power and uneven running of the motor. If, when turning the engine over slowly there is a lack of resistance in one or more cylinders, it is probable that the valves need re-grinding. As the "life" of the engine depends largely upon the proper seating of the valves, it is necessary that they be ground occasionally. ”

“ Too advanced spark will be indicated by a dull knock in the motor. (3) The connecting rod knock sounds like the distant tapping of steel with a small hammer, and is readily distinguished when the car is allowed to run idly down grade—or upon speeding the car to twenty-five miles an hour, then suddenly closing the throttle, the tapping will be very distinct. (4) The crank shaft main bearing knock can be distinguished, when the car is going uphill, as a dull thud. (5) The loose piston knock is heard only upon suddenly opening the throttle, when the sound produced might be likened to a rattle. ”

“ As gasoline vaporizes readily in warm weather, the driver will find it economical to reduce the quantity of gasoline in the mixture by turning the carburetor adjustment to the right as far as possible without reducing speed. This is particularly true when taking long drives where conditions permit a fair rate of speed being maintained, and accounts for the excellent gasoline mileage obtained by good drivers.
A lean mixture has too much air and not enough gasoline. A rich mixture has too much gasoline and not enough air. ”

“ If the engine runs too fast with throttle fully retarded unscrew the carburetor throttle lever adjusting screw until the engine idles at suitable speed. If the motor chokes and stops when throttle is fully retarded the adjusting screw should be screwed in until it strikes the boss, preventing the throttle from closing too far. When proper adjustment has been made, tighten lock-screw so that adjustment will not be disturbed,
It takes the hot air from around the exhaust pipe and conducts it to the carburetor—where the heat facilitates the vaporising of the gasoline. ”

“ After starting the motor it is advisable to advance the spark eight or ten notches on the quadrant and let the motor run until thoroughly heated up. If you start out with a cold motor you will not have much power and are liable to "stall." The advantage of turning on the switch last, or after priming, is that when you throw on the switch and start the motor, you have plenty of gas in the cylinders, to keep the motor running, thereby eliminating the trouble of the motor starting and stopping. ”

“ It will often choke the engine and cause misfiring at slow speeds, although at high speeds the machine will run perfectly. The mixture should be kept as lean as possible without the sacrifice of any of the power of the motor. A lean mixture will often result in backfiring through the carburetor, for the reason that the gas burns slowly in the cylinder, and is still burning when the inlet valve opens again, which causes the gas in the intake to ignite, A rich mixture is shown by heavy, black exhaust smoke with a disagreeable smell. Proper mixture will cause very little smoke or odor. ”

“ We recommend only medium light high-grade gas engine oil for use in the Model T motor. A medium light grade of oil is preferred as it will naturally reach the bearings with greater ease and consequently less heat will develop on account of friction. The oil should, however, have sufficient body so that the pressure between the two bearing surfaces will not force the oil out and allow the metal to come in actual contact. ”

“ The differential gears are attached to the inner ends of the rear axle shaft, They work upon the differential pinions when turning a corner, so that the axle shafts revolve independently, but when the car is moving in a straight line the differential pinions and differential gears and axle shafts move as an integral part. If you will examine the rear axle shafts you will notice that the gears are keyed on, and held in position by a ring which is in two halves and fits in a groove in the rear axle shaft. ”

“ In cold weather a light grade of oil having a low cold test is absolutely essential for the proper lubrication of the car. Graphite should not be used as a lubricant in the engine or the transmission as it will have a tendency to short-circuit the magneto. ”

“ The next step is to fit the clutch drum key in the transmission shaft. Press the clutch disc drum over the shaft and put the set screw in place to hold the drum. Put large disc over the clutch drum, then a small disc, alternating with large and small discs until the entire set of discs are in position, ending up with a large disc on top.
If a small disc is on top it is liable to fall over the clutch drum in changing the speed from high to low and as a result you would be unable to change the speed back into high. ”

“ The surface of the circle around which roller (see Cut No. 9) travels should be clean and smooth, so that the roller makes a perfect contact at all points. If the roller fails to make a good contact on any one of the four contact points, its corresponding cylinder will not fire. Clean these surfaces, if dirty. In case the fibre, contact points and roller of the commutator are badly worn the most satisfactory remedy is to replace them with new parts. The spring should be strong enough to make a firm contact between the roller points if they are worn or dirty. ”

“ If the engine is running above 15 miles per hour and the ammeter does not show a proper reading, first inspect the terminal posts on the ammeter, making sure that the connections are tight, then disconnect the wire from the terminal on generator, and with the engine running at a moderate speed, take a pair of pliers or a screw-driver and short-circuit the terminal stud on the generator to the generator housing. ”

“ The chances of getting a puncture will be greatly reduced by keeping your tires properly inflated, as a hard tire exposes much less surface to the road than a soft tire, and also deflects sharp objects that would penetrate a soft tire.
Running a tire flat. even for a short distance, is sure to be costly. Better run on the rim, very slowly and carefully, rather than on a flat tire.
Remember that fast driving and skidding shorten the life of the tires. Avoid locking the wheels with the brakes—no tire will stand the strain of being dragged over the pavement in this fashion. ”

“ Tire cost constitutes one of the most important items in the running expenses of an automobile. To get the most service at the least expense, the tires should be inspected frequently and all small cuts or holes properly sealed or repaired—thus preventing dirt and water working in between the rubber tread and the fabric, causing blisters or sand boils. ”

“ As the circulation does not commence until the water becomes heated, it is apt to freeze at low temperature before it commences to circulate. In case any of the radiator tubes happen to be plugged or jammed they are bound to freeze and burst open if the driver undertakes to get along without using a non-freezing solution. Wood or denatured alcohol can be used to good advantage. ”

“ As it is difficult nowadays to get gasoline absolutely free from impurities, especially water, it is advisable to frequently drain the sediment bulb under the gasoline tank. During cold weather the water which accumulates in the sediment bulb is likely to freeze and prevent the flow of gasoline through the pipe leading to the carburetor. ”