George G. André

“ In the oxidation of carbon, one atom of oxygen may enter into combination with one atom of that substance; the resulting body is a gas known as “carbonic oxide.” As the weight of carbon is to that of oxygen as 12 is to 16, 1 lb. of the former substance will require for its oxidation 11⁄3 lb. of the latter; and since the two enter into combination, the product, carbonic oxide, will weigh 1 + 11⁄3 = 21⁄3 lb. The combining of one atom of oxygen with one of carbon throughout this quantity, that is, 11⁄3 lb. of oxygen, with 1 lb. of carbon, generates 10,100 units of heat. ”

“ To understand clearly the action of the rock drill, we must consider the nature of the substance which has to be perforated. He who has examined the mineral constitution of rocks will have recognised the impossibility of cutting them, using that term in its ordinary acceptation, inasmuch as the rock constituents are frequently harder than the material of the tools [2] employed to penetrate them. As a rock cannot be cut, the only way of removing portions of it is to fracture or to disintegrate it by a blow delivered through the medium of a suitable instrument. ”

“ Thus we have three systems of executing machine boring: one in which a single machine is used upon a support capable of holding it in any position, so as to be able to bore at any angle, and in which the holes are placed according to the lines of least resistance, as in hand boring. ”

“ In nature, however, oxygen exists in the solid state in very great abundance in combination with other substances. Silica, for example, which is the chief rock constituent, is a compound of silicon and oxygen, and the common ores of iron are made up chiefly of that metal and oxygen. The elementary constituents of cellulose, or wood fibre, are carbon, hydrogen, and oxygen; and the body known as saltpetre, or nitrate of potash, is compounded of potassium, nitrogen, and oxygen. But though oxygen is thus found in combination with many different substances, it has not the same affinity for all. ”

“ When electricity is used, not only may the charge be fired at the moment desired, after the workmen have retired to a place of safety, but the danger due to a misfire is altogether avoided. Further, the facility afforded by electricity for firing charges under water is a feature in this agent of very great practical importance. It would therefore seem, when all these advantages are taken into account, that electricity is destined to become of general application to blasting purposes in this country, as it is already in Germany and in America. ”

“ The work of boring occupies a much longer time than either of the other two series of operations, and hence the distribution of the time is unequal. It has been found that, generally, where all the arrangements have been well considered, the labour of charging the shot-holes, firing the blast, and removing the rock brought down, can be performed in about the same time as that of boring. Thus it would seem to be more conducive to economy of time to divide the men employed into only two sets: one set to bore the holes, the other to perform all the subsequent operations. ”

“ In the preceding section, it was shown that an explosion is simply the rapid oxidation of carbon and hydrogen. To form an explosive agent, the problem is, how to bring together in a convenient form the combustible, carbon or hydrogen, and the oxygen required to oxidize it. Carbon may be obtained pure, or nearly pure, in the solid form. As wood charcoal, for example, that substance may be readily procured in any needful abundance; but pure oxygen does not exist in that state, and it is hardly necessary to point out that only the solid form is available in the composition of an explosive agent. ”

“ A drill support that occupies a large proportion of the free space in a shaft or a heading is thus a cause of inconvenience and a source of serious delay. Moreover, as it has to be continually removed from one situation to another, it should be of sufficiently light weight to allow of its being lifted or run along without difficulty. In underground workings, manual power is generally the only power available, and therefore it is desirable that both the machine and its support should be of such weight that each may be lifted by one man. ”

“ Charges of an explosive compound of uniform strength produce effects that vary as the weight of those charges, that is, a double charge will move a double mass. And, as homogeneous masses vary as the cube of any similar line within them, the general rule is established that charges of powder capable of producing the same effects are to each other as the cubes of the lines of least resistance. ”

“ The mode of fixing the cutting tool to the piston rod is a matter deserving some attention. As the tool has to be changed more than once during the progress of a bore-hole, it is important that the change should be accomplished in as short a time as possible; and as the vibration of the machine and the strain upon the tool are necessarily great, it is equally important that the tool be firmly held. ”

“ The boring of the additional holes reduces the superiority of machine over hand labour, and the additional quantity of the explosive required augments the cost of the work. To counterbalance these disadvantages, the shot-holes should be bored deep. It has already been pointed out that when a hole is once started with a machine, the rate of progress is immensely superior to that attained in hand boring, and to profit by this advantage, the hole should be continued to as great a depth as practicable. ”

“ Though it is not easy to assign a perfectly satisfactory [122] reason why one kind of rock substance opposes a greater resistance to motion in a bore-hole than another, yet it is certain that this resistance is mainly due to the friction among the particles of that substance. If a column of solid, hard rock, of the same diameter as the bore-hole, be driven down upon the charge, the resistance opposed by the column to the imprisoned gases will be, neglecting the weight of the former, that of the friction between the sides of the column and those of the hole. ”

“ As combustion takes place more rapidly in nitro-glycerine than in gun-cotton, the effects of dynamite are more shattering than those of the latter substance. Gun-cotton holds, indeed, a mean position in this respect between dynamite, on the one hand, and gunpowder on the other. Dynamite is, therefore, even less suitable than gun-cotton for those uses which are required to give the produce in large blocks. But in very hard and tough rock, it is considerably more effective than gun-cotton, and, under some conditions, it will bring out rock which gun-cotton fails to loosen. ”

“ An electric fuse consists of a charge of an explosive compound suitably placed in the circuit of an electric current, which compound is of a character to be acted upon by the current in a manner and in a degree sufficient to produce explosion. The mode in which the current is made to act depends upon the [48] nature of the source of the electricity. That which is generated by a machine is of high tension, but small in quantity; while that which is generated by a battery is, on the contrary, of low tension, but is large in quantity. ”

“ When this man has clearly ascertained that all are under shelter, he assures himself that his own way of retreat is open. If, for example, he is at the bottom of a shaft, he calls to those above, in order to learn whether they be ready to raise him, and waits till he receives a reply. When this reply has been given, he lights the matches of the squibs or the ends of the safety fuse, and shouts to be hauled up; or if in any other situation than a shaft, he retires to a place of safety. Here he awaits the explosion, and carefully counts the reports as they occur. ”

“ The rending effect of an explosive depends, in a great measure, on the rapidity with which combustion takes place. The force suddenly developed by the decomposition of the chemical compounds acts like a blow, and it is a well-known fact that the same force, when applied in this way, will produce a greater effect than when it is applied as a gradually increasing pressure. ”

“ If a machine drill were not capable of boring in any position and in any direction, hand labour would have to be employed in conjunction with it, and such incompleteness in the work of a machine would constitute a serious objection to its adoption. ”

“ The change which takes place among the molecules of the metal in consequence of the change of temperature causes internal strains, and thereby puts portions in a state of unequal tension. This state renders the strained parts liable to yield when an additional strain is thrown upon them while the tool is in use; in other words, the brittleness of the steel increases with its hardness. Here again the proportion of carbon present comes into play, and it must be borne in mind that for equal degrees of hardness [10] the steel which contains the least carbon will be the most brittle. ”

“ Another circumstance operating to increase the number of shot-holes is the desirability of bringing down the face in fragments small enough to be lifted without great difficulty. When the rock is completely broken up, the labour, and, consequently, the time of removing it after each blast, are lessened in an important degree. Hence there will be an advantage in placing the shot-holes sufficiently close together to ensure the fracture of the mass between each. These circumstances render it necessary to bore a large number of holes when the work is done by mechanical means. ”

“ In the minds of those who have hitherto tried electrical blasting in this country, there seems to be no notion of any relation existing between the work to be done and the force employed to do it. The electrical exploder is regarded as a sort of magic box that needs only to be set in action to produce any required result. ”

“ When a magneto-electric machine contains an electro-magnet instead of a permanent magnet, it is described as a “dynamo-electric exploder.”
Frictional machines act very well as exploders so long as they are kept in a proper state. But as they are injuriously affected by a moist atmosphere, and weaken rapidly with use by reason of the wearing away of the rubbers, it is necessary to take care that they be in good electrical condition before using them for firing. ”

“ If a charge be placed in close proximity to one of these planes, not only may the lines of rupture run in unforeseen directions, but the greater part of the force of the explosion will be lost by the escape of the gases along the plane. The same loss of force may be occasioned by the presence of a cavity, such as are of frequent occurrence in cellular or vughy rock. When the joint planes are fully developed, their existence can be ascertained by inspection; but when their development is imperfect, there may be considerable difficulty in discovering them. ”

“ A glance will be sufficient to show what charge a given hole of a known depth will require, and as cartridges of different sizes are ready at hand, no delay is occasioned in making up the charge. The holes in the centre, which are intended to unkey the face, require, of course, the heaviest charge, since the conditions are there most unfavourable to the effects of the explosion. ”

“ The introduction of the machine drill led naturally to these important changes. The system which was suitable to the operations carried on by hand was inefficient under the requirements of machine labour, and the methods which had been adopted as the most appropriate in the former case were found to be more or less unsuitable in the latter. Moreover, the conditions involved in machine boring are such as render necessary stronger explosive agents than the common gunpowder hitherto in use, and a more expeditious and effective means of firing them than that afforded by the ordinary fuse. ”

“ But it must now be conceded by the most prejudiced that rock-boring machines have successfully passed through what may be described as the tentative stage of their existence, and have taken a foremost place among the mechanical appliances which experience has shown to be capable of effectually performing the work required of them. In the author’s work on ‘Mining Engineering,’ the requirements of a rock drill will be found fully discussed, and the principles and the construction of the most important machines now in use carefully explained and described. ”

“ In the first of these systems, the necessity for extreme lightness in the machine is unfavourable to its efficient action, and the great length of time consumed in changing the position of the machine, so as to comply with the conditions of resistance in the rock, render it impossible to attain a much higher rate of progress than is reached by a well-regulated system of hand boring. ”

“ Electricity of high tension is capable of leaping across a narrow break in the circuit, and advantage is taken of this property to place in the break an explosive compound sufficiently sensitive to be decomposed by the passage of the current. The electricity generated in a battery, though incapable of leaping across a break in the circuit, is in sufficient quantity to develop a high degree of heat. ”