C. E. John Bourne

“ The source of mechanical power is the sun which exhales vapors that descend in rain, to turn mills, or which causes winds to blow by the unequal rarefaction of the atmosphere. It is from the sun too that the power comes which is liberated in a steam engine. The solar rays enable plants to decompose carbonic acid gas, the product of combustion, and the vegetation thus rendered possible is the source of coal and other combustible bodies. The combustion of coal under a steam boiler therefore merely liberates the power which the sun gave out thousands of years before. ”

“ If the safety valve of a boiler be accidentally jammed, or if the plates or stays be much worn by corrosion, while a high pressure of steam is nevertheless maintained, the boiler necessarily bursts; and if, from an insufficiency of water in the boiler, or from any other cause, the flues become highly heated, they may be forced down by the pressure of the steam, and a partial explosion may be the result. The worst explosion is where the shell of the boiler bursts; but the collapse of a furnace or flue is also very disastrous generally to the persons in the engine room ”

“ The practice of blowing off the boiler by the steam, as is always done in marine boilers, should not be permitted as a general rule in locomotive boilers, when the tubes are of brass and the fire box of copper; but when the tubes and fire boxes are of iron, there will not be an equal risk of injury. Before starting on a journey, the engine man should take a summary glance beneath the engine--but before doing so he ought to assure himself that no other engine is coming up at the time. ”

“ If its motion were only half that of the piston, as would be the case if its depth were made one half less, the strain the beam would have to bear would be twice as great; and it may be set down as an axiom, that the strain upon any part of a steam engine or other machine is inversely equal to the strain produced by the prime mover, multiplied by the comparative velocity with which the part in question moves. If any part of an engine moves with a less velocity than the piston, it will have a greater strain on it, if resisted, than is thrown upon the piston. ”

“ Hence the great economy of this boiler.
The next feature of this engine is, it has no wood work about it to perish with the heat and roughness of the streets. All the wheels are wrought iron; and, as yet, these are the only ones that have stood a steam fire engine. The frame is wrought iron; truck, on which the front wheel is hung, wrought iron. The axles are cast steel. The engine and pump is a double- acting piston pump direct, without any rotary motion; with a perfect balance valve, it is balanced at all times, and hence the engine remains quiet without blocking, when at work. ”

“ It is very desirable that the cylinders of locomotives should be as large as possible, so that expansion may be adopted to a large extent; and with any given speed of piston, the power of an engine either to draw heavy loads, or achieve high velocities, will be increased with every increase of the dimensions of the cylinder. The framing of locomotives, to which the boiler and machinery are attached, and which rests upon the springs situated above the axles, is formed generally of malleable iron, but in some engines the side frames consist of oak with iron plates riveted on each side. ”

“ Thus if a cubic inch of water makes a cubic foot of steam, with the pressure of one atmosphere, it will make half a cubic foot with the pressure of two atmospheres, a third of a cubic foot with the pressure of three atmospheres, and so on in all other proportions. High pressure steam indeed is just low pressure steam forced into a less space, and the pressure will always be great in the proportion in which the space is contracted. ”

“ In rotatory engines the steam acts at once in the production of circular motion, either upon a revolving piston or otherwise, but without the use of any intermediate mechanism, such as the crank, for deriving a circular from a rectilinear motion. Rotatory engines have not hitherto been very successful, so that only the single acting or pumping engine, and the double acting or rotative engine can be said to be in actual use. For some purposes, such, for example, as forcing air into furnaces for smelting iron, double acting engines are employed, which are nevertheless unfurnished with a crank ”

“ It is unnecessary to insist on the great economy attained by using steam with a well-regulated cut-off, for practical men know now that the essential points of excellence in the steam engine are a good boiler, which generates the greatest quantity of steam for the least consumption of fuel ”

“ Adie, an endless screw works into the rim of two small wheels situated on the same axis, but one wheel having a tooth more than the other, whereby a differential motion is obtained; and the difference in the velocity of the two wheels, or their motion upon one another, expresses the number of strokes performed. The endless screw is attached to some revolving part of the engine, whereby a rotatory motion is imparted to it; and the wheels into which the screws work hang down from it like a pendulum, and are kept stationary by the action of gravity. ”

“ In steam vessels moreover, where the boiler is fed with salt water, and where a certain quantity of supersalted water has to be blown out of the boiler from time to time, to prevent the water from reaching too high a degree of concentration, the feed pump requires to be of additional size to supply the extra quantity of water thus rendered necessary. When the feed water is boiling or very hot, as in some engines is the case, the feed pump will not draw from a depth, and will altogether act less efficiently, so that an extra size of pump has to be provided in consequence. ”

“ It is clear that there can be no buckling of the sides of the cylinder by the strain upon the trunnions, if the cylinder be made strong enough, and in cylinders of the ordinary thickness such an action has never been experienced; nor is it the fact, that the intermediate shaft of steam vessels, to which part alone the motion is communicated by the engine, requires to adapt itself to the altering forms of the vessel, as the engine and intermediate shaft are rigidly connected, although the paddle shaft requires to be capable of such an adaptation. ”

“ A.--The whole of the plates of a boiler should have the holes for the rivets punched, and the edges cut straight, by means of self-acting machinery, in which a travelling table carries forward the plate with an equal progression every stroke of the punch or shears; and machinery of this kind is now extensively employed. The practice of forcing the parts of boilers together with violence, by means of screw-jacks, and drifts through the holes, should not be permitted; as a great strain may thus be thrown upon the rivets, even when there is no steam in the boiler. ”

“ A.--The single acting engine is a remnant of engineering barbarism which must now be superseded by more compendious contrivances. The Cornish engines, though rudely manufactured, are very expensive in production, as a large engine does but little work; whereas by employing a smaller engine, moving with a high speed, the dimensions may be so far diminished that the most refined machinery may be obtained at less than the present cost. ”

“ In the screw engine referred to, as the cylinder is laid upon its side, there is no unbalanced weight to be lifted up every stroke, and the crank, whereby the screw shaft is turned round, consists of two discs with a heavy side intended to balance the momentum of the piston and its connections; but these counter-weights by their gravitation also prevent the connecting rod and crank from continuing in the same line when the engine is stopped, and in fact they place the crank in the most advantageous position for starting again when it has to be set on. ”

“ A.--The proportions of tubular boilers, as of all boilers, should obviously have reference to the evaporation required, whereas the demand upon the boiler for steam is very often reckoned contingent upon the nominal horse power of the engine; and as the nominal power of an engine is a conventional quantity by no means in uniform proportion to the actual quantity of steam consumed, perplexing complications as to the proper proportions of boilers have in consequence sprung up, to which most of the failures in that department of engineering may be imputed. ”

“ The resistance opposed by friction to the oscillation of the cylinder is so small, that a man is capable of moving a large cylinder with one hand; whereas in the side lever engine, if the parallel motion be in the least untrue, which is, at some time or other, an almost inevitable condition, the piston is pushed with great force against the side of the cylinder, whereby a large amount of wear and friction is occasioned. The trunnion bearings, instead of being liable to heat like other journals, are kept down to the temperature of the steam by the flow of steam passing through them ”

“ It is well known that the velocity with which water issues from a cistern is the same that would be acquired by a body falling from the level of the head to the level of the issuing point; which indeed is an obvious law, since every particle of water descends and issues by virtue of its gravity, and is in its descent subject to the ordinary laws of falling bodies. ”

“ I can with truth say, that the hope of rendering some service to mankind, in my day and generation, has been my chief inducement in writing it, and if this end is fulfilled, I have nothing further to desire. ”

“ At first the action is slow; but when once the steam has worked a passage for itself, the cutting away becomes very rapid, and, in a short time, it will be impossible to prevent the engine from heating when stopped, owing to the leakage of steam through the valve into the condenser. Copper steam pipes seem to have some galvanic action on valve faces, and malleable iron pipes have sometimes been substituted; but they are speedily worn out by oxidation, and the scales of rust which are carried on by the steam scratch the valves and cylinders, so that the use of copper pipes is the least evil. ”

“ If the engine does not now commence its motion, it must be blown through again until it moves. If the engine be lightly loaded, or if there be no water in the pumps, the throttle valve must be kept nearly closed, and the top and exhaustion regulators must be opened only a very little way, else the engine will make its stroke with violence, and perhaps do mischief. If there is much unbalanced weight on the pump end, the plug which opens the steam valve must be so regulated, that the valve will only be opened very slightly ”

“ The thin film of scale spread over the parts of a marine boiler situated beneath the water, effectually protect them from corrosion; and when the other parts are completely worn out the flues generally remain so perfect, that the hammer marks upon them are as conspicuous as at their first formation. The operation of the steam in corroding the interior of the boiler is most capricious--the parts which are most rapidly worn away in one boiler being untouched in another; and in some cases one side of a steam chest will be very much wasted away while the opposite side remains uninjured. ”

“ For engines travelling very fast it gives a good deal more area than the common proportion, which is too small in nearly every case. In locomotive engines the eduction pipe passes into the chimney and the force of the issuing steam has the effect of maintaining a rapid draught through the furnace as before explained. The orifice of the waste steam pipe, or the blast pipe as it is termed, is much contracted in some engines with the view of producing a fiercer draught, and an area of 1/22d of the cylinder is a common proportion ”