Manufacturing industry

“ In all the great branches of manufacturing industry the portion of the cost incurred in the manufacturing process bears in general a large proportion to that represented by the raw material, while the influence of industrial invention, in reducing this portion of the cost, is, as every one knows, great and unremitting in its action.”
As has been said, “the two great cheapeners of production are division of labor and machinery, and the degree in which these admit of being applied to manufacture is mainly dependent upon the scale on which the manufacturing process is carried on. ”

“ In the first place, division of labor—the first and most powerful of all cheapeners of production, but for which there is in extractive industry but very limited scope—finds in manufacturing industry an almost unbounded range for its application; and, secondly, it is in manufacturing industry also that machinery, the other great cheapener of production, admits of being employed on the largest scale, and has, in fact, been employed with the most signal success. ”

“ And, moreover, there was no confused mass of high-tariff duties, protecting one industry at the expense of another, and hampering manufacturing production itself with complicated burdens and impediments. I repeat, the manufacturing industries had a clear field before them; their growth was healthy, their spirit self-reliant; and therefore they flourished, not needing more protection and not wishing it. ”

“ Each important manufacturing industry has a number of industries which in their relation to it are secondary, although in some cases, having similar relations to a number of other trades, they may in themselves be large and important. In the large textile centres are found a number of minor industries, planers, sawyers, turners, fitters, smiths, engaged in irregular work of alteration and repairs upon the plant and machinery of the textile factories. ”

“ Manufacturing industry is little developed, but there are three flouring mills, a planing mill and furniture factory, carriage and wagon factories, cement works, founding and machine shops, a castor oil factory, cement pipe works, and a barrel factory, employing in the aggregate 144 men. ”

“ Other notable branches of manufacturing industry, besides those already named, are flour-mills, jute, hosiery, lace, paper, cement, hats, haberdashery, machinery, tobacco, soap and candle factories, iron and steel works, distilleries, breweries, potteries, vinegar, chocolate, varnish, furniture, clothing and brick works. ”

“ The objections which are commonly made to the expediency of encouraging, and to the probability of succeeding in manufacturing pursuits in the United States, having now been discussed, the considerations, which have appeared in the course of the discussion, recommending that species of industry to the patronage of the Government, will be materially strengthened by a few general and some particular topics, which have been naturally reserved for subsequent notice. ”

“ This gives at least a suggestion as to the growth of investment in manufacturing. So far as relates to the United States, the only country for which we have statistics on this subject, the enormous increase in the use of costly machinery in manufacturing has increased the sums required for carrying on the industry, and machinery has in a marked degree been substituted for man in the [Pg 219] factory operations. The number of wage-earners employed increased, it will be seen, a little more than fivefold while the capital employed increased twenty-fivefold. ”

“ Within the last thirty years a new method of conducting work, called Scientific Management, has been established in various businesses in the United States, including "machine shops and factories, steel work and paper mills, cotton mills and shoe shops, in bleacheries and dye works, in printing and bookbinding, in lithographing establishments, in the manufacture of type-writers and optical instruments, in constructing and engineering work—and to some extent—the manufacturing departments of the Army and Navy." ”

“ These are some of the steps by which the systems of the manufacturing world have been, in the past 150 years, transformed from household work, or that of the small shop, into that of the factory—and the factory developed into enormous establishments through the investment of great sums of money in the purchase and installation of ever-improving machinery, more ingenious, more productive, more costly, but turning out more and better of the finished product with each new device and new investment of capital. ”

“ Every factory contains a carpenter’s and smith’s shop, and handicraftsmen of group (2) are required in every manufacturing concern. Whilst the industries in which hand labour is exclusively employed are becoming fewer and fewer, there are many trades which, owing to the frequent invention of labour-saving appliances, are passing gradually from the class of handicrafts to that of manufactures. ”

“ When, on the other hand, we turn to the manufacturing occupations, we find that they have followed an analogous, though not precisely similar, course of evolution. Certainly from the first the manufacturers showed themselves far ahead of their fellows in the economical management of the raw material, in the adoption of every kind of labor and time-saving device and in the disposal of refuse. ”

“ It is now proper to proceed a step further, and to enumerate the principal circumstances from which it may be inferred that manufacturing establishments not only occasion a positive augmentation of the produce and revenue of the society, but that they contribute essentially to rendering them greater than they could possibly be, without such establishments. ”

“ These plants developed and enlarged, and in due course of time became the machine shops and the factories, which have since multiplied many hundreds of times, not only in number and in value, but in influence and importance, until to-day our country stands the foremost manufacturing nation of the world. ”

“ The machinery required for operating the factory must be made and kept in repair, and new machines made to take the place of those worn out. So there came occupation for mechanics and skilled machinists in manufacturing and repairing the machines, and for others skilled in operating them. The material used in manufacturing the cloth must be transported to the factory, instead of being used at the place where it was grown as formerly ”

“ A study of the production in the United States of a few of the great articles which form the basis of manufactures and the manufacturing industries offers ready explanation of the great increase in the production of manufactures and the consequent marked increase in the exportation of manufactures. Six great articles supply the principal requisites for manufacturing, viz, iron, copper, wood, cotton, wool, and coal as the material which supplies the power by which they are first assembled and afterwards converted into manufactures. ”

“ The change, at first view, is not striking, for the manufacturing was still done by petty artisans working at home with their own tools. The ownership of the raw material, however, had passed from the artisans to an employer, who took the risk of the manufacture and reaped profits corresponding to his success in conducting it.
Brain power now took a place in manufactures above hand power. The new class of employers were men who could devote their energy entirely to studying the larger questions212 of production. ”

“ The manufacturing systems of the world have developed from mere hand and household industries to those of the machine and factory in less than two centuries. For thousands of years the simple requirements of men—of clothing, of domestic life, of agriculture and of transportation—were met with articles produced by hand labor, performed for the greatest part in the household or in simple workshops adjacent thereto. ”

“ What it is to our purpose to observe is that mechanical processes may be relieved of some of their present irksomeness by supplying them with their appropriate background. First of all, it is necessary that the worker should be acquainted with the whole process of manufacture in order that he may participate in his own special task with a measure of intelligent interest; and this will involve a degree of familiarity with the technical problems of management, with accounting and costing, with the internal conditions of the industry and the plant, and with the larger economics of the enterprise. ”

“ The principal manufacturing establishments are tanneries, distilleries, ironworks, chemical works, glass factories, cotton and steam flour-mills, and hardware, machinery, paper and fur-dressing works. ”

“ To do this, however, it was necessary to plant the machines beside the waterfall and bring to them the raw material and the persons necessary to operate them, for the machine was unable to perform its task unless assisted by the intelligent labor and guidance of experienced men and women. Thus arose the system of performing in a [Pg 186] single workshop, with the aid of a considerable number of people and machines, the manufacturing which had been hitherto performed by many people in many households and with many machines of simpler form and operated by human power—the factory system. ”

“ To secure such a market there is no other expedient than to promote manufacturing establishments. Manufacturers, who constitute the most numerous class after the cultivators of the land, are for that reason the principal consumers of the surplus of their labor. ”

“ On the contrary, large quantities of manufactures are still produced by hand in various parts of the world other than those in which manufactures by modern machine methods are a leading characteristic of the occupations of the people. Nor must it be assumed that the areas designated as the non-manufacturing sections are entirely dependent upon the manufacturing sections for their manufactures. ”

“ For too long, we have taken manufacturing, which represents the pioneering, hard-working American spirit, for granted. Due to government neglect and inaction we have witnessed our Nation's manufacturers move their jobs and innovation overseas. ”

“ The organisation of manufacture has two fundamental forms, which, in spite of occasional blending, are essentially different in kind, and, moreover, play very distinct parts in the subsequent transformation of manufacture into modern industry carried on by machinery. ”

“ This new viewpoint in selling is developing in so many lines that to enumerate them would be to make a national directory of business concerns manufacturing milling machinery, office devices, manufacturing and structural materials, equipment for the farm and the mine. ”

“ The manufacture of products by machinery has in turn required the making of machines by machinery, as the complex machines of today could not be turned out by hand methods. A characteristic feature of the modern factory system therefore has been the growth of the machine trades, which supply the equipment of the new industry. ”

“ That would really be the most economical method of manufacturing if only one could be certain that all of the various parts would be made on the manufacturing plan that I have above outlined. The most economical manufacturing of the future will be that in which the whole of an article is not made under one roof--unless, of course, it be a very simple article. The modern--or better, the future--method is to have each part made where it may best be made and then assemble the parts into a complete unit at the points of consumption. ”

“ All these acting in conjunction with the material force—invention—have operated on manufacturing industries to produce the factory system of to-day. It is, indeed, because the factory system is the resultant of so many forces working in the past that it touches in the present nearly every great economic, social, political, moral, and philanthropic question. ”

“ When we consider nations or groups of people and their use of modern methods of manufacturing, we may properly say that the principal manufacturing sections of the world are western Europe and the United States, and that, as above indicated, the bulk of the world’s manufactures by the factory process are now produced in those two sections of the world. Manufacturing by machinery may perhaps be said to have originated in England, spreading thence to France, to Germany, and westward to the United States. ”

“ Now in any operation of manufacturing raw material, or—what means the same thing—conveying raw material, say water or coal or fish, to the places where they are to be consumed, certain machines or appliances are necessary to enable the operation to take place well. ”

“ Owing to the various kinds of skilled labor, numerous expensive tools, machinery, high rents for suitable manufacturing places necessary for the building of machinery, requiring the investment of large capital, and the devotion of a great deal of time for organization and supervision, many inventors find it convenient, even profitable, to have their machines built under contract by some established manufacturing concern which is properly equipped for that special kind of work. ”

“ Usually the production orders of one factory will be confined to one class, though there are some exceptions. In the first class, we find shops manufacturing special machinery, jobbing foundries, and mills manufacturing underwear and hosiery. In the latter business the goods are sold in advance, from samples, and [112] only the quantities or particular styles required to fill orders are manufactured.
The second class includes furniture factories, typewriter factories, the manufacture of tools, and numberless similar industries in which a stock of standard goods is manufactured for future sale. ”

“ Encouraged and fostered by national, state, and local governments, and by discoveries of sources of supplies, it has extended to all parts of the country. Manufacturing has grown to proportions which place it at the very head of our industries, if we except agriculture, the growth of which has been largely influenced by the progress in manufactures. ”