Drill (machine)

“ It sometimes becomes convenient in the exigencies which occur in the work of a general machine shop to hold a drill in a dog or clamp and feed it into the work with the lathe dead centre. In this case the drill should be held very firmly against the dead centre, or otherwise the drill may, when emerging through the back of the hole, feed itself forward, slipping off the dead centre, and causing the drill to catch and break, or moving the work in the chuck, to avoid which the drill should have a deep and well countersunk centre. ”

“ In the same way when the drill would, in its natural course, come in contact with one of the bolts by which the plates are held together, the attendant can run all the drills downwards a couple of inches or so, then turn the dividing apparatus two pitches instead of one, and on raising the three drills again he can continue the circular row as before. The entire control of the machine is governed by the attention of one man to two levers and the one dividing handle, which are all conveniently placed for the purpose. ”

“ The rates of feed are proportioned to the kind of drilling to be done. When the back gear is not in use and small drills are to be driven, the range of feeds is through a finer series than when the back gear is being used, and large drills or boring bars are [I-431] to be driven.
Fig. 1679 represents a drilling machine of English design. The cone pulley a is provided with back gear b placed beneath it, the live spindle driving the drill spindle through the bevel gears c, one of which is fast upon a sleeve d through which the drill spindle e passes. ”

“ It is capable of drilling locker shells of any diameter between four and eight feet. The feed motion to each drill is driven from one source of power, but each drill is adjustable on its own account. The depth of feed is regulated by a patent detent lever which engages with the teeth of a ratchet wheel, till released therefrom by contact with the adjustable stop. The drill spindle is then instantly forced back by the spiral spring and the forward feed motion continues. ”

“ In cases of extreme hardness two drills may with advantage be used intermittently upon the same hole; one of these should have its cutting edges ground at a more acute angle one to the other than is the case with the other drill, thus the cutting edge will be lessened in length while the drill will retain the strength due to [I-445] its diameter, so that a maximum of pressure may be placed upon it. When one drill has cut deep enough to bring its full length of cutting edge into action, it may be removed and the other drill employed, and so on. ”

“ The machine is supported upon a stand or framing which varies in form according to the situation in which it is to be used. This support is in all cases constructed to allow of the feed motion taking place, and also of the cutting tool being directed at any angle. The support for a rock drill constitutes an indispensable and a very important adjunct to the machine, for upon the suitability of its form, material, and construction, the efficiency of the machine will largely depend. ”

“ In using twist drills, and these are the only satisfactory kind for metal work, be mighty careful not to press too hard on the drill stock and don’t try to crowd the drill into cutting faster than it will cut at the speed with which it is turning. In drilling iron keep plenty of oil on the drill point.
(7) You can measure much more accurately with a steel rule than you can with a wood rule and whereas measurements in cabinet work down to 1⁄16 inch are close enough, for metal work it should not be more than 1⁄32nd of an inch, and for machine work make your measurements to 1⁄64th of an inch. ”

“ It will be obvious from these considerations that the more correctly the drill is ground, the longer it will last without regrinding, the greater its amount of feed may be to take an equal depth of cut, and the nearer the diameter of the hole drilled to that of the drill—the most correct results being obtained when the drill will closely fit into the hole it has drilled and will not fall through of its own gravity, a result it is somewhat difficult to attain. ”

“ The three-sided drill being fixed in the self-adjusting chuck, the guide bar with the square guide hole therein rigidly fixed above the point in the work where it is required to drill, the drilling spindle carrying the chuck drill is made to revolve, and is screwed or pressed downwards, upon which the drill works downwards through the square guide hole, and drills holes similar in size and form to that in the guide. ”

“ A drill support that occupies a large proportion of the free space in a shaft or a heading is thus a cause of inconvenience and a source of serious delay. Moreover, as it has to be continually removed from one situation to another, it should be of sufficiently light weight to allow of its being lifted or run along without difficulty. In underground workings, manual power is generally the only power available, and therefore it is desirable that both the machine and its support should be of such weight that each may be lifted by one man. ”

“ The arbor that carries the drill spindle is arranged with a face plate so that the machine can be used as a facing lathe. The feeds are arranged in two separate series, a fine and a coarse, and both of these series are applicable to any speed or any size of drill. The value of the coarse feed will be felt in all kinds of boring with bars and cutters, inasmuch as it is possible to rough out with a fine feed and finish with a light cut and a very coarse feed.
For work that is too large to be conveniently lifted to the table of a machine the floor boring machine is employed. ”

“ Different angles of one cutting edge of the drill to the other are obtained by swivelling the frame carrying the shaft of lever f. The emery wheel is cased in except at a small opening where it operates upon the drill, and may, therefore, be liberally supplied with water without the latter splashing over. Water is continuously supplied to the emery wheel by an endless belt pump, which also delivers water on the end of the drill, enabling heavy grinding cuts to be taken without danger of softening the drill at the cutting edge, which is otherwise apt to occur. ”

“ Immediately above this battery of arms and fingers was a single shaft of finest steel, equipped at the end with a drill, and capable of being driven with the full force of our motors at very high revolutions. In our private tests we had actually drilled through a six-inch plate of semi-hardened steel in as short a time, as the operation could have been performed by a power drill in a machine-shop. ”

“ The cutting edges must be of exactly equal length and at an equal degree of angle from the drill axis. To obtain truth in these respects it is necessary to grind the drill in a grinding machine, as the eye will not form a sufficiently accurate guide if a maximum of duty is to be obtained. The cutting speeds and rates of feed recommended by the Morse Twist Drill and Machine Company are given in the following table. ”

“ It is similar to the flat drill but has its cutting edge bent forward. It possesses the keenness of the twist drill and the strength of the flat drill, but as in the case of all drills whose diameters are restored by forging and hand grinding, it is suitable for the rougher classes of work only, and requires great care in order to have it run true and keep both cutting edges in action. It is sometimes attempted to give a greater cutting angle to a flat drill by grinding a recess in the front face, as at a in Fig. ”

“ By their use many great tunnels and other works involving rock excavation under adverse conditions have been rapidly and successfully carried out. Before the invention of machine drills such work progressed slowly and with difficulty. Nearly all machine drills are of the reciprocating or percussive type, in which the drill bit is firmly clamped to the piston rod and delivers a rapid succession of strong blows on the bottom of the hole. ”

“ For holes in the edge of the work, the whole top of slide rest is turned round till the spindle is at right angles with the mandrel.
Work merely requiring to be held fast for drilling is bolted on one side of the face plate, and can then be adjusted exactly to the drill by the combined motions of the cross screw and the face plate on its centre. Small round work, while drilled in the end, can be held in a scroll chuck screwed on the spindle the same as a face plate. ”

“ When machine drills are employed, less attention is given to natural cracks or joints, chiefly because when the drill is once set up several holes at different angles can be drilled in succession by merely swinging the cylinder of the machine into a new position with respect to its mounting. ”

“ To assist a drill in taking hold of hard metal it is an excellent plan to jag the surface of the metal with a chisel which will often start the drill to its cut when all other means have failed. It is obvious from previous remarks that the harder the drill the less the angle of the end facets. ”

“ It is important that the tool be truly “centred,” that is, the centres of the edge of the bit, of the shank, and of the piston rod, should be perfectly coincident.
Rock-Drill Supports. —A machine rock-drill may satisfy every requirement, and yet, by reason of the defective character of the support to which it is attached, it may be unsuitable to the work required of it. Hence it becomes desirable to carefully study the design and construction of a drill support, and to consider the requirements which it is needful to fulfil. ”

“ In other drill grinding machines the drill when rotated to grind the clearance is moved on the axis a a in Fig. 2022 as a centre of motion, and as this line is parallel to the face of the emery wheel it follows that if the drill were given a full revolution its circumference would be ground to a cylinder as shown in Fig. ”

“ End motion to n is prevented by a collar at its upper end r and by three steel washers at i, the latter taking the thread when the drill spindle m is in operation. The inner sleeve n is prevented from revolving by means of a lug or projection which passes into a slot or groove running vertically in the bore of the outer casing a; hence when o is revolved by a it acts as a nut to n, causing the latter to move endways and feed the drill spindle m. ”

“ Actually there is one man to each ten machines, to keep the long brass or steel rods passing into their busy wheels and tools, to maintain and regulate the flow of lubricant which runs constantly on each cutting tool. In this factory there are automatics drilling out the rifle-barrels, the drill pressing in so far at a time, when the machine carefully withdraws it for a busy little steel hand to poke forward and fussily brush off the grit and chips and clear the drill, which then slides smoothly114 back and goes on with its job. ”

“ Among percussion rock-drills operated by electricity are the Bladray, Box, Durkee, Marvin and Siemens-Halske. The Marvin drill works with a solenoid; most of the others have crank and spring movements for producing the reciprocations of the piston. Power is furnished by a small electric motor, either mounted on the machine itself, as with the Box drill, or more often standing on the ground and transmitting its power through a flexible shaft. ”

“ A jet of soapsuds plays on each drill from an orifice 1⁄32 in. in diameter, and at a pressure of 60 lbs. per square inch. A joint composed of two 1-inch plates, and having holes 11⁄8 in. in diameter, can be drilled in about 21⁄2 minutes, and allowing about half a minute for adjusting the drill, each drill will do about 20 holes per hour. The machine is designed to stand any amount of work that the drills will bear. The time required for putting on the end of a boiler and turning the flange thereon (say, 14 ft. diameter) , is about 21⁄2 hours ”

“ For brass and cast iron the drill should run dry, otherwise the cuttings clog and jam in the hole. When the drill squeaks either the cutting edge is dulled and the drill requires regrinding, or else the cuttings have jammed in the hole, and either defect should be remedied at once. ”

“ When the pieces are cut from a rod or bar in a cutting-off machine, the ends are square, and they may be utilized to set the work by in centring it. Thus, in Fig. 1165 is a top, and in Fig. 1166 is an end view of a simple device, or lathe attachment for centre drilling. s is a stand bolted to the lathe shears and carrying two pins p, which act as guides to the cup chuck or work guide g; between the heads of pins p and the hubs of g are spiral springs, forcing it forward, but permitting it to advance over the drill chuck; the work w is fed forward to the drill. ”

“ To be effective, it was necessary that a drill automatically feed the drill rod as the hole deepened, and also rotate the rod automatically to maintain a round, smooth hole. Extreme durability was essential, and usually proved the source of a machine’s failure. The combination of these characteristics into a machine capable of driving the drill rod into the rock with great force, perhaps five times per second, was a severe test of ingenuity and materials. Doane in 1864 had three different experimental drills in hand, as well as various steam and water-powered compressors. ”

“ The stop gages on some machines, instead of being held in the turret, are attached to a swinging arm or bracket that is fastened to the turret slide and is swung up in line with the spindle when the stock is fed forward.
The center drilling tool D is designed to hold a standard combination center drill and reamer. This type of tool is often used when turning parts that must be finished afterwards by grinding, to form a center for the grinding machine. The adjustable turning [203] tool E is used for turning the outside of gear blanks, pulley hubs or the rims of small pulleys. ”