Shaft (machinery)

“ I omitted to mention that built shafts, both of steel and iron, of large diameter, are now in general use, and with the excellent machines, and under special mechanics, are built up of five separate pieces in such a rigid manner that they possess all the solidity necessary for a crank shaft. The forgings of iron and steel being much smaller are capable of more careful treatment in the process of manufacture. These shafts, for large mail steamers, when coupled up, are 35 feet long, and weigh 45 tons. ”

“ Suppose, for example, that a piece of shafting delivers a certain amount of power, then it is obvious that the shaft will deflect or bend less if the pulley transmitting that power be placed close to a hanger or bearing than if it be placed midway between the two hangers or bearings.
The strength of a shaft to resist torsion is the cube of its diameter in inches, multiplied by the strength of the material of which the shaft is composed, per square inch of cross-sectional area, giving the strength in statical foot-pounds. ”

“ When very long lines of shafting are constructed of small or comparatively small diameter, such lines are liable to some irregularities in speed, owing to the torsion or twisting of the shaft as power is taken from it in more or less irregular manner. Shafts driving looms may at one time be under the strain of driving all the looms belted from them, but as some looms are stopped the strain on the shaft becomes relaxed, and the torsional strain drives some part of the line ahead, and again retards it when the looms are started up. ”

“ Here is a huge planing machine travelling to and fro over a copper bar. A crank shaft has been cut out of solid steel by boring holes close together through a thick plate, and the two sides of the plate have been broken off, leaving the rough shaft with its edges composed of a considerable number of semicircles. The shaft is slowly rotated on a lathe, and tiny clouds of smoke arise as the tool nicks off pieces of metal to reduce the shaft to a circular shape. [138] Other machines, with high-speed tool steel, are finishing gear shafts. Fly-wheels are being turned and worm shafts cut. ”

“ General Notes on Lubrication. No matter how carefully the surface of a shaft or bearing may be finished, there always remains a slight roughness or burr of metal, which although of microscopic proportions is productive of friction or wear. Each minute projection of metal on a dry shaft acts exactly as a lathe tool, when the shaft revolves in cutting a groove in the stationary bearing. ”

“ The point of excellence in the celebrated Sellers bearing for shafting is that it turns universally to accommodate itself to this flexure of the shaft, and the result is a durability almost perfect.
“The second requirement, when we have a shaft capable of maintaining perfect rigidity under all the strains it may be subjected to, is abundant extent of bearing surface both in length and circumference, a requirement, it will be seen, entirely consistent with the first. ”

“ Dimensions of Keys.
V. SHAFTING.
Shafting is nearly always cylindrical and made of wrought iron or steel. Cast iron is rarely used for shafting.
Axles are shafts which are subjected to bending without twisting.
The parts of a shaft or axle which rest upon the bearings or supports are called journals, pivots, or collars.
In journals the supporting pressure is at right angles to the axis of the shaft, while in pivots and collars the pressure is parallel to that axis.
Shafts may be solid or hollow. Hollow shafts are stronger than solid shafts for the same weight of material. ”

“ When properly lubricated, an iron or steel shaft will run in almost any kind of a metal bearing that is sufficiently strong to carry the weights and pressures imposed upon the shaft. The friction generated between two different metals that rub against each other, however, varies according to the composition of those metals, and consequently it is advisable to employ some material for a bearing that will offer a minimum resistance to the turning of the46 shaft. ”

“ It is obvious that if a shaft be aligned axially true, and held in a box of this design, the centre of a length of shaft on either side of the box may be sprung or deflected out of alignment, and that the box will adjust itself so that its bore will be parallel with the axis of the shaft thus deflected, hence the friction between the shaft journal and the bearing box will be at all times a minimum. ”

“ The short lengths of shafting that are provided to effect changes of speed, and to enable the machine to be stopped or started at pleasure, are termed countershafts. When there is interposed a countershaft between the motor and the main line of shafting, it is sometimes termed a jack shaft. ”

“ The screw placed in the upper hole need be only about 3/16 in. long. The holes in the two wings are for mounting this piece upon the fiber base, as shown in Fig. 1.
The shaft for supporting the moving system is made of a piece of a hatpin. It is about 13/16 in. long and its ends are pointed so that they will turn freely in the bearings provided for them.
The armature is cut from a piece of 1/16-in. sheet steel. It is made about 3/4 in. long, 5/16 in. wide at the center, tapering to 1/8 in. at the ends. A hole is drilled in its center so that it may be forced onto the shaft. ”

“ In a general sense, the rotation of shafting is greater in proportion as the movements of the machines driven require to run faster.
“This occurs because in proportion as the driving pulleys of the machines require to rotate faster than the line shaft, the diameters of the pulleys on the line shaft must be larger than the diameters of those on the machines; hence a great variation in speed would demand a corresponding increase of diameter of pulley on the line shaft, and the extra weight of this pulley would be so much added to the weight causing friction, as well as so much added to the cost. ”

“ Thus, if the pressure be applied equally along the length a b, the weaker end b will close most readily, while at a the support afforded by the unsplit section offers a resistance to closure at the ends a of the split, hence the shaft, even though a working fit to the sleeve bore, will be gripped with least force at the end a. If the shaft were simply a close fit, as, say, just movable by hand on the sleeve bore, the form of the coupling bore would, when compressed upon the shaft, be as shown in Fig. ”

“ Fig. 1796 represents a flexible shaft for drilling holes inaccessible to a drilling machine, and in situations or under conditions under which a ratchet brace would otherwise require to be used. It consists of a shaft so constructed as to be capable of transmitting rotary motion though the shaft be bent to any curve or angle. A round belt driven from a line shaft rotates the grooved pulley, and the shaft transmits the rotary motion to bevel-wheels contained in a portable drilling frame, the fulcrum for the feed being afforded by a drilling post after the manner employed in ratchet drilling. ”

“ The straining device, including the springs, air pump, guide-ways, cross-head and steel bearing, are all attached to the vertical tubular shaft, which is secured to the heavy cast back support by the box e and eccentric lever f. By raising the lever f, the shaft, being balanced, is free to move up or down to suit any length of saw. ”

“ Those machines on the surface are turned by horses; those inside the earth, by the same means, and also by water-power. And so, if it becomes necessary to sink such a shaft, the surveyor first of all fixes an iron screw in the upper part of the old shaft, and from the screw he lets down a cord as far as the first angle, where again he fixes a screw, and again lets down the cord as far as the second angle; this he repeats again and again until the cord reaches to the bottom of the shaft. ”

“ Fig. 22 shows the machine properly mounted. The belt tension and pull tend to draw B corner of the machine toward the shaft C; and screw B1 is there to resist this pull. Owing to this resistance and the pull along line D, E tends to lift and slew around in E1 direction; screw E2 is, however, in a position to overcome both these tendencies. If the screws are both in front, there is nothing but the machine's weight to keep the back of it from tilting up. The absurdity of placing the screws at F and G, though even this is thoughtlessly done, needs no demonstration. ”

“ In order to avoid the great mischief arising sometimes from undue strain upon and the breaking of a shaft, a weak coupling composed of a link is sometimes employed between the shaft and the driven machine, whereby, should the force become suddenly too great, the link of weaker metal is broken, and the connection between the shaft thereby destroyed and the machine stopped. ”

“ There are now running in some factories lines of shafting 1,000 feet long each. The power is generally applied to the shaft in the centre of the mill and the line extended each way from this. The head shaft being, say, 5 inches in diameter, the shafts extending each way are made smaller in proportion to the rate of distribution, so that from 5 inches they often taper down to 13⁄4. ”

“ Vertical shafts may be either rectangular or cylindrical; when inclined they are always rectangular. The primary purpose of mine shafts is to act as hoisting and travelling-ways; incidentally they serve for ventilation, for pumping and for transmitting power underground by steam, compressed air or other means. Rectangular shafts are usually divided longitudinally into compartments. One or more of these are for the cages or skips, which run in guides bolted to the shaft limbering (see MINING) . ”

“ If, when the top brass or bearing is bolted home and the shaft is rotated by hand, that brass on removal shows contact marks on its bore, although it may rotate comparatively easily it will be so tight a fit that the oil cannot pass, and as a result the wear, instead of producing a glossy surface, will produce a dull one, and undue abrasion will ensue even though no rings appear. ”

“ If the shaft is therefore to revolve stably, this force must be balanced at any instant by the elastic resistance of the shaft to deflexion. To take a simple case, suppose a shaft, 1015 supported on two bearings to carry a disk of weight W at its centre, and let the centre of gravity of the disk be at a distance e from the axis of rotation, this small distance being due to imperfections of material or faulty construction. ”

“ The shaft is the piston-plunger of a very long cylinder connected by pipes to pumping engines and hydraulic machines. It and the mass it bears up serves as a reservoir of energy. If the pumping engines were coupled up directly to the hydraulic tools, whenever a workman desired to use a press, drill, or stamp, as the case might be, he would have to send a signal to the engine-man to start the pumps, and another signal to tell him when to stop. ”

“ The tool-heads are moved horizontally by the screws H and H1, and the vertical feed for the tool-bars is obtained from the splined shafts V and V1, there being a separate screw and shaft for each head so that the feeding movements are independent. These feed shafts are rotated for the power feed by vertical shafts A and A1 on each side of the machine. ”

“ The crankshafts must also be very heavy and there should be enough of them so as to rigidly withstand the repeated beat of the lay without liability to take on any loose motion, which would be fatal to the production of perfect goods. Weight and strength here is very essential, inasmuch as it is not practical to get a direct line from the shaft to the lay on account of the harness movement, and they must be built to drop below the harnesses which form makes them subject to heavy strain at the beat of the lay. ”

“ The shaft to be straightened is rotated by the friction caused by its own weight as it lies between rollers, which saves the trouble of placing the shaft upon centres. Furthermore, the belt that is the prime mover of the gears driving these rollers is driven from the line shaft itself without the aid of any belt pulley. The tension of this driving belt is so adjusted that it will just drive the heaviest shaft the machine will straighten ”

“ It will be perceived, then, that under this principle of construction, when applied to shaft ends of varying diameters, the metal is left to spring and conform itself to the shape of the parts to be connected, and that there is nothing outside of the condition of relative diameter of shaft to sleeve bore to determine what the direction of the spring or closure of sleeve shall be ”

“ The action of the motor is often spasmodic and puts very great strain upon the parts, and there is a very strong tendency for the shaft to turn round in the hub. If a key is used, the hub has to be large and strong, and the key of considerable size, otherwise the parts would be deformed. In my own experiments, I have found considerable difficulty in securing a shaft to wooden screws. However, it will be seen in the drawings that a series of grooves is cut in the shaft and that the hub has internal projections, so that the one fits the other. ”

“ For example, the theoretical requirements would demand that the bearings be nearer together on those sections of shafting where most power is delivered from the shaft, while considerations as to the location and desired contiguity of the driven machines may render it impracticable to separate the driving pulleys by the intervention of a hanger at the theoretically required location. ”